The Gilera RC600 Nordwest and RC600R represent Gilera's foray into the dual-purpose motorcycle market, primarily produced between the late 1980s and early 1990s. These Italian-engineered machines were designed as versatile, robust motorcycles capable of both on-road touring and off-road exploration, blending sport-touring ergonomics with trail-ready components. With a four-stroke, single-cylinder, liquid-cooled engine displacing approximately 565cc, these models offered an estimated 40-45 horsepower, competing in an era alongside offerings from major Japanese manufacturers. The distinct variants, Nordwest and RC600R, provided slightly different focuses, though both aimed for a balanced riding experience. This comprehensive workshop service repair manual provides in-depth guidance for the Gilera RC600 Nordwest and RC600R. It covers all essential aspects of maintenance, repair, diagnostics, and troubleshooting, including detailed engine overhaul procedures, fuel system servicing, ignition system checks, cooling system maintenance, transmission and drivetrain upkeep, suspension servicing for both front and rear, brake system overhauls, wheel and tire care, and electrical system diagnostics. The manual also includes scheduled maintenance procedures, troubleshooting guides for common issues, and essential technical specifications such as torque values and clearances, making it an indispensable resource for owners and technicians. 🏷️ Basic Information Identification Make: Gilera Model: RC600 Nordwest / RC600R Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Category: Dual-purpose / Adventure Motorcycle Segment: Light to medium adventure touring, off-road capable. Competitive Analysis Competitors: Competed against models from Yamaha (Tenere series), Honda (Transalp series), Suzuki (DR series), Kawasaki (KLR series), and BMW (F-series single-cylinder models) in its era. Key Features Design Philosophy: Designed as a versatile, robust motorcycle capable of both on-road touring and off-road exploration, blending sport-touring ergonomics with trail-ready components. Model Variants: RC600 Nordwest (typically more road-oriented) and RC600R (often perceived as more off-road focused, though variations exist). 📋 Manual Details Coverage Areas Comprehensive Coverage: Covers all aspects of maintenance, repair, diagnostics, and troubleshooting for the Gilera RC600 Nordwest and RC600R models. Page Count Estimated Pages: Extensive, likely 300+ pages based on typical factory service manuals for this class of motorcycle. Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, tuning, valve clearance, piston, rings, connecting rod, crankshaft, cylinder head, etc. Fuel System: Carburetor servicing (disassembly, cleaning, jetting, float adjustment), fuel pump, fuel lines, fuel tank. Ignition System: CDI unit, ignition coils, spark plugs, wiring diagrams, timing checks. Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan operation. Exhaust System: Exhaust pipes, mufflers, gaskets, emissions control components. Transmission: Gearbox disassembly, assembly, gear selection, clutch operation, clutch plates, springs, oil. Drivetrain: Chain, sprockets, maintenance, lubrication, adjustment. Suspension Front: Front fork servicing, oil changes, seal replacement, spring rates, damping adjustments. Suspension Rear: Monoshock absorber, linkage maintenance, adjustment, bearing checks. Brakes Front: Brake caliper service, hydraulic lines, master cylinder, brake pads, rotor inspection and replacement. Brakes Rear: Rear brake caliper, master cylinder, brake pedal, brake pads, rotor inspection and replacement. Wheels And Tires: Wheel bearing inspection and replacement, rim maintenance, tire pressure, tire selection advice. Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams. Chassis And Frame: Frame inspection, headstock bearings, swingarm bearings, mounting points. Bodywork And Fairings: Panel removal and installation, graphics, seat, fuel tank mounting. Controls: Throttle, clutch lever, brake levers, footpegs, handlebar adjustments. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for regular servicing, including oil changes, filter replacements, chain lubrication, etc. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, identifying causes and solutions. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Engine Rebuild: Comprehensive instructions for complete engine disassembly and rebuilding. Carburetor Tuning: Detailed guidance on adjusting and rebuilding carburetors for optimal performance. Electrical Diagnostics: Fault finding for electrical systems using wiring diagrams and specifications. Suspension Servicing: Instructions for fork oil changes, seal replacement, and rear shock maintenance. Brake System Overhaul: Procedures for bleeding brake systems, caliper rebuilding, and master cylinder replacement. Wheel Alignment: Information on wheel balancing and steering head bearing adjustment. Technical Depth Depth: Extensive. Covers everything from basic fluid checks and adjustments to complete engine and gearbox overhauls, electrical diagnostics, and chassis component repairs. Diagnostic Codes: Likely includes diagnostic information for the ignition and potentially other electronic systems. Torque Specifications: Essential torque values for all critical fasteners throughout the motorcycle. Clearances And Settings: Precise specifications for valve clearances, chain slack, steering head bearings, etc. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits and components. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Typically text-searchable for efficient information retrieval. Printability: Printable pages for workshop use. Print Quality Quality: Assumed to be of high quality, reproducing original factory manual standards. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: Approximately 565cc...