🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTN Softail Deluxe
Model Variant:
Softail Deluxe
Model Designation:
FLSTN
Codes
Chassis Code:
Softail
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Value Proposition
Cost Effectiveness:
Inexpensive way to keep vehicle working properly
Key Features
Completeness:
COMPLETE official full factory service repair manual
Digital Advantage:
No need to pay for shipping or wait for delivery
📋 Manual Details
Coverage Areas
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005
Covered Styles:
All styles covered
Page Count
Estimated Page Count:
Hundreds of pages (actual count not specified, but implies extensive coverage)
Manual Type
Manual Type:
Workshop Service Repair Manual (WSM)
Manual Origin:
Official Full Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download
Compatibility:
All PC based Windows operating systems and Mac
Printability:
Printable in its entirety or select pages, without restriction
Requirements
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive System:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Troubleshooting:
Combined with electrical service procedures
Technical Depth
Diagnostic Capability:
Easy to diagnose and repair problems
Instruction Format:
Numbered instructions guide each procedure step-by-step
Clarity Enhancements:
Detailed substeps, notes, cautions, warnings, bold figure numbers, enlarged insets
Ease Of Use
Navigation:
Numbered table of contents for fast information retrieval
Visuals
Illustrations:
Hundreds of photos and illustrations guide through procedures
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Professional quality, high detail
Binding Type
Binding Type:
N/A (Downloadable, user prints and binds)
Paper Type
Paper Type:
N/A (Digital, user prints on their preferred paper)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Evo) V-Twin
Engine Displacement:
1450cc (88 cubic inches)
Engine Configuration:
V-Twin, Air-cooled
Performance
Horsepower:
Estimated 60-70 HP (specific dyno figures vary, manual likely lists official specs)
Torque:
Estimated 70-80 ft-lbs (specific dyno figures vary, manual likely lists official specs)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) for most models in this range, potentially carburetors on early models (manual will clarify)
Engine Lubrication System
Oil Type:
Harley-Davidson Genuine V-Twin Motorcycle Oil or equivalent SAE 20W50 (Manual will specify exact spec)
Oil Capacity:
Approximately 3.0-3.5 US quarts (Manual will specify exact capacity with filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, sequential manual gearbox
Features
Transmission Drive:
Belt drive (primary), Chain drive (final)
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 50 (Manual will specify exact spec)
📐 Dimensions
Exterior
Wheelbase:
Approx. 64.5 inches (1638 mm)
Weights
Dry Weight:
Approx. 660 lbs (300 kg)
Gross Vehicle Weight Rating:
Approx. 920 lbs (417 kg)
🛡️ Safety Features
Active Features
Braking System:
Dual-piston caliper front and rear brakes
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio systems were available. The manual will cover their installation and basic operation.
Connectivity
Cruise Control:
Often an optional feature for this model. Manual will detail its function and maintenance.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (Manual will detail specifics)
Subsequent Service:
Typically every 5,000 miles or 12 months, whichever comes first (Manual will detail specifics)
Fluid Specifications
Brake Fluid:
DOT 4 (Manual will specify exact type)
Primary Chain Tensioner:
Manual will detail inspection and adjustment procedures
Fork Oil:
Specific weight and type for front suspension (Manual will specify)
Known Issues
Cam Chain Tensioners:
Hydraulic tensioners in Twin Cam engines can wear, a common maintenance item for this era. Manual will cover inspection and replacement.
Electrical Connections:
Corrosion in connectors can lead to intermittent issues. Manual's electrical section is crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milwaukee, Wisconsin, USA in 1903
Model Evolution
Softail Design:
The Softail chassis, introduced in 1983, features hidden rear shock absorbers to give the appearance of a hardtail frame.
Flstn Introduction:
The FLSTN Softail Deluxe model was introduced in 1986, known for its retro styling and cruiser appeal.
Production
Manufacturing Location:
United States (Assembly plants typically in York, PA and Milwaukee, WI)
🏆 Awards & Recognition
Recognitions
Model Segment Popularity:
The Softail Deluxe has consistently been a popular model within the cruiser segment due to its classic styling and riding comfort.