Harley Davidson FXRS Con Low Rider Convertible Complete Workshop Service Repair Manual 1991 1992 1993
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXRS-CON Low Rider Convertible Years Covered: 1991, 1992, 1993 Product Name: Harley Davidson FXRS Con Low Rider Convertible Complete Workshop Service Repair Manual 1991 1992 1993 👋 Introduction Market Position Target Audience: Harley-Davidson owners, DIY mechanics, and independent repair shops seeking detailed service information. Competitive Analysis Value Proposition: Enables significant cost savings on maintenance and repairs by empowering owners to perform tasks themselves. Key Features User Friendliness: Designed for ease of use with clear, step-by-step instructions and visual aids. Accessibility: Instant download and accessibility across multiple digital devices. Completeness: Covers all service and repair procedures from A-Z for the specified models. Customer Assurance: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable (PDF) Page Count: Not specified, but described as 'Complete' Delivery Method: Instant Email Delivery 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, inspection, and repair procedures for all engine variants within the specified years. Transmission: Comprehensive coverage of the transmission system, including shifting mechanisms, internal components, and lubrication. Fuel System: Details on fuel delivery, carburation (likely Keihin CV carburetor for this era), fuel lines, and fuel tank servicing. Ignition System: Information on ignition timing, spark plugs, coils, electronic control modules (if applicable), and diagnostic procedures. Electrical System: Wiring diagrams, starter system, charging system (alternator/stator, regulator/rectifier), lighting, and accessory circuits. Suspension: Front fork (telescopic) and rear shock absorber servicing, including oil changes, seal replacement, and tuning. Brakes: Front and rear brake system diagnostics, pad replacement, caliper servicing, master cylinder maintenance, and bleeding procedures. Chassis And Frame: Frame inspection, steering head bearing maintenance, and related chassis components. Bodywork And Trim: Information on fenders, fuel tank, seat, handlebars, fairings (if equipped as part of the Convertible package), and other cosmetic components. Wheels And Tires: Wheel bearing servicing, tire pressure recommendations, and replacement procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, lubrication points, and general inspections. Troubleshooting: Diagnostic flowcharts and symptom-based problem-solving for common issues. Component Rebuilds: Detailed instructions for rebuilding major components like the engine, transmission, and brake calipers. Adjustment Procedures: Carburetor adjustments, clutch and brake lever adjustments, cable adjustments. Electrical Diagnostics: Step-by-step guides for diagnosing and repairing electrical faults using multimeters and diagnostic tools. Special Tool Identification: Identification and usage instructions for specialized tools required for specific repair tasks. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete overhauls and diagnostics. Instructional Style: Step-by-step instructions with accompanying pictures for clarity. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content within the PDF. Compatibility: Compatible with all PC & MAC computers, tablets, and mobile phones via Adobe Reader. Print Quality Printability: High quality, suitable for printing individual pages or the entire manual. Binding Type Binding Format: Digital, no physical binding. Paper Type Digital Format: Digital PDF, viewable on various devices. ⚙️ Engine Specifications Primary Engine Engine Family: Evolution (Evo) V-Twin Engine Variants Engine Displacement: Typically 80 cubic inches (1340cc) for this era of FXRS models, though confirmation is recommended for specific sub-models. Performance Horsepower: Approx. 60-70 HP (estimate, dependent on exact tuning and model year). Torque: Approx. 70-80 lb-ft (estimate). Fuel System Carburetor Type: Likely Keihin CV (Constant Velocity) 40mm carburetor. Ignition System Ignition Type: Electronic Ignition (points-based ignition systems were phased out). Cooling System Cooling Method: Air-cooled Oil System Oil Type Specification: Harley-Davidson Genuine V-Twin 20W-50 or equivalent API SG/SH/SJ rated oil is commonly recommended for this era. Oil Capacity: Approx. 3 quarts (2.8 liters) for the engine oil (including filter). 🔧 Transmission Standard Transmission Type: 5-speed constant mesh manual transmission. Optional Optional Transmissions: Not applicable, standard 5-speed for FXRS models of this era. Features Clutch Type: Wet multi-plate clutch. Fluid Specifications Transmission Oil Type: Harley-Davidson Transmission, primary and final drive lubricant or equivalent is recommended. 📐 Dimensions Exterior Wheelbase: Varies slightly by year and specific configuration, typically around 63.3 inches (1608 mm). Seat Height: Approx. 27.5 inches (698.5 mm) unladen (estimated). Weights Dry Weight: Around 500-550 lbs (227-250 kg) (estimated). Gross Vehicle Weight Rating: Typically around 900-950 lbs (408-431 kg) (estimated). 🛡️ Safety Features Ratings Safety Standards: As a motorcycle from this era, specific crash ratings are not typically available in the same way as automobiles. Focus is on rider safety features and mechanical integrity. Active Features Braking System: Dual disc front brakes, single disc rear brake. These are hydraulic systems. Passive Features Frame Construction: Steel frame designed for stability and rider control. 💡 Technology Features Infotainment Audio System: Many Convertible models were equipped with aftermarket or factory radio/cassette player options, though not standard on all. Manual would cover any integrated systems. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was not a common feature on Harley-Davidson motorcycles of this specific model year range. Manual will focus on standard braking...
Typically around 900-950 lbs (408-431 kg) (estimated).
🛡️ Safety Features
Ratings
Safety Standards:
As a motorcycle from this era, specific crash ratings are not typically available in the same way as automobiles. Focus is on rider safety features and mechanical integrity.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. These are hydraulic systems.
Passive Features
Frame Construction:
Steel frame designed for stability and rider control.
💡 Technology Features
Infotainment
Audio System:
Many Convertible models were equipped with aftermarket or factory radio/cassette player options, though not standard on all. Manual would cover any integrated systems.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was not a common feature on Harley-Davidson motorcycles of this specific model year range. Manual will focus on standard braking systems.
Connectivity
Connectivity Features:
No integrated digital connectivity features (e.g., Bluetooth, smartphone integration) for this era. Manual focuses on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, whichever comes first (refer to manual for exact specification).
Primary Chain Case Inspection:
Regular inspection of primary chain tension is crucial, often recommended at every service.
Spark Plug Replacement:
Intervals vary, but often around 10,000-15,000 miles.
Fork Oil Change:
Recommended periodically, often every 15,000-20,000 miles, or when performance degrades.
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid is typically specified.
Clutch Fluid Type:
DOT 4 brake fluid (as clutch master uses the same reservoir).
Known Issues
Evolution Engine Reliability:
Generally robust, but potential issues include oil leaks from base gaskets, valve guides, and lifter blocks; cam bearing wear over time.
Carburetor Issues:
CV carburetor can require tuning/rebuilding due to diaphragm wear or plugged passages.
Electrical Gremlins:
Wiring harness integrity, connector corrosion, and regulator/rectifier failures can occur with age.
Suspension Wear:
Fork seals and bushings, as well as rear shock absorbers, can wear out, affecting ride quality.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson is renowned for its cruiser and touring motorcycles, with a rich history dating back to 1903, known for distinctive styling, sound, and rider experience.
Model Evolution
Fxrs Lineage:
The FXRS model line represented Harley-Davidson's move towards more sport-oriented cruisers in the late 1970s and 1980s, featuring Shovelhead and later Evolution engines. The 'Convertible' designation implies a touring-friendly package with detachable fairing and saddlebags.
Production
Manufacturing Location:
Harley-Davidson motorcycles of this era were primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The FXRS line was well-regarded for its handling and versatility as a cruiser, capable of touring with the right accessories. The Evolution engine became a benchmark for Harley-Davidson.
Ratings
Motorcycle Reviews Early 90S:
Contemporary reviews often praised the Evolution engine's torque and the FXRS's improved chassis dynamics over earlier Harley models.
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