Harley Davidson Knucklehead 1946 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
EL / FL Knucklehead
Year:
1946
Codes
Engine Code Family:
E/F Series V-Twin
👋 Introduction
Market Position
Target Audience:
Professional Technicians and Experienced DIY Mechanics
Competitive Analysis
Comparative Value:
Offers equivalent information to costly OEM shop manuals
Key Features
Instruction Format:
Numbered, step-by-step instructions
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets
Navigability:
Numbered table of contents for quick information retrieval
Critical Information:
Notes, cautions, and warnings highlighted throughout
📋 Manual Details
Coverage Areas
Engine Overhaul:
Comprehensive
Transmission Repair:
Comprehensive
Electrical System Diagnostics:
Detailed with diagrams
Chassis And Suspension:
Complete overhaul and maintenance
Brake System:
Service and repair
Fuel System:
Carburetor and fuel delivery
Lubrication System:
Oil pump and distribution
Ignition System:
Timing, components, and troubleshooting
Bodywork And Trim:
Disassembly and reassembly
Troubleshooting Guides:
Extensive problem/solution matrix
Maintenance Schedules:
Included
Page Count
Estimated Pages:
Variable (typically 200-500 for comprehensive manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
1946 Harley-Davidson EL/FL Knucklehead V-Twin (74 cu. in. OHV)
Transmission:
4-speed constant mesh manual transmission
Electrical:
12V DC system, generator, battery, lighting, ignition, wiring diagrams
Frame And Suspension:
Leading link front fork, sprung rear seat post, frame construction
Brakes:
Internal expanding rear brake, front brake drum (depending on model spec)
Fuel System:
Linkert M-Series carburetor (e.g., M51, M53), fuel tank, lines
Lubrication:
Wet sump lubrication, oil pump, oil filter (if equipped), oil lines
Procedures Included
Engine Rebuild:
Full disassembly, inspection, machining, assembly, torquing procedures
Transmission Rebuild:
Gearbox disassembly, inspection, replacement of bearings and seals, shifting mechanism
Carburetor Overhaul:
Complete cleaning, adjustment, jetting, and rebuild procedures for Linkert carburetors
Ignition Timing:
Static and dynamic timing procedures using magneto or battery ignition
Wheel Bearing Service:
Repacking and adjustment
Clutch Adjustment And Replacement:
Primary drive and clutch pack service
Wiring Diagram Interpretation:
Detailed schematics for troubleshooting and repairs
Fork Seal Replacement:
Leading link fork maintenance
Technical Depth
Depth:
Expert-level; covers complete restoration and engine rebuilds
Diagnostic Capabilities:
Advanced electrical troubleshooting and mechanical diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital (N/A for PDF)
Paper Type
Paper Quality:
Digital (N/A for PDF)
Requirements
Reader Software:
Adobe PDF Reader
Compression Software:
WinRAR (or equivalent)
Compatibility
Operating Systems:
All versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
74 cubic inches (1213 cc)
Bore X Stroke:
3-7/16 in. x 4-1/2 in. (approx.)
Valve Train:
Overhead valve (OHV), pushrod actuated
Compression Ratio:
Approximately 6.5:1 (stock)
Horsepower Estimated:
30-35 HP (approx.)
Torque Estimated:
N/A (specific figures less common for this era, focus on general performance)
Fuel System
Carburetor Model:
Linkert M-Series (e.g., M51, M53)
Fuel Type:
Gasoline (typically leaded, with specific octane requirements for the era)
Ignition System
Ignition Type:
Battery and coil or magneto (depending on specific model configuration)
🔧 Transmission
Standard
Transmission Type:
4-speed, constant mesh, foot shift, hand clutch
Primary Drive:
Chain drive, enclosed primary chaincase
Features
Clutch Type:
Dry multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approximately 56-58 inches (varies slightly)
Weights
Dry Weight:
Approximately 500-550 lbs (varies by model and equipment)
🛡️ Safety Features
Ratings
Safety Standards:
Pre-modern era; safety features were basic compared to contemporary motorcycles
Active Features
Braking System:
Internal expanding rear drum brake, optional front drum brake
Passive Features
Lighting:
Headlight, taillight, (optional) turn signals
💡 Technology Features
Infotainment
Infotainment System:
None (This is a vintage motorcycle)
Driver Assistance
Driver Assistance Features:
None (This is a vintage motorcycle)
Connectivity
Connectivity Features:
None (This is a vintage motorcycle)
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 1,000-1,500 miles (or as specified in manual)
Spark Plug Replacement:
Check/replace every 3,000-5,000 miles
Primary Chain Tension:
Regular adjustment required
Fluid Specifications
Engine Oil Type:
SAE 50 or SAE 60 motorcycle oil (e.g., Harley-Davidson's proprietary blend or equivalent)
Transmission Oil Type:
Harley-Davidson's specific gear oil for the era (e.g., SAE 90 gear oil or specialized transmission fluid)
Primary Chaincase Oil Type:
Same as transmission oil or separate primary fluid specific to Harley-Davidson
Known Issues
Valve Guides:
Wear on valve guides can lead to oil consumption
Oil Leaks:
Common due to aging seals and gaskets
Carburetor Tuning:
Linkert carburetors require precise adjustment and can be finicky
Starter Engagement:
Early models may have less robust starting mechanisms
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company
Model Evolution
Predecessor:
VL Series
Successor:
Panhead (1948)
Production
Production Years:
1936-1947
Manufacturing Era:
Post-war era, significant military production during WWII
🏆 Awards & Recognition
Recognitions
Iconic Status:
Considered one of the most iconic and desirable Harley-Davidson models
Ratings
Collectible Value:
High collectible value among vintage motorcycle enthusiasts