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Harley-Davidson Road King FLHRC Touring 2006 Service Repair Manual

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The 2006 Road King (FLHRC) represents a flagship touring motorcycle, celebrated for its classic styling, comfortable ergonomics, and robust performance. Powered by the iconic Twin Cam 88B V-twin engine, this machine offers a formidable 1450cc displacement, delivering impressive torque for long-distance cruising and relaxed riding. Its engineering quality is evident in its durable steel frame, air-cooled design, and the reliable 6-speed Cruise Drive transmission, making it a favored choice for touring riders and cruising enthusiasts seeking a blend of heritage and capability. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, repair, and troubleshooting of your 2006 Road King. It covers a wide array of systems, including engine overhaul, fuel system diagnostics, ignition, transmission, brakes, suspension, and the electrical system. The manual includes step-by-step procedures for routine maintenance, component repair, and advanced diagnostics, along with essential technical specifications, torque values, and wiring diagrams. This resource is invaluable for owners and technicians aiming to ensure the optimal performance, longevity, and safety of this legendary motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Road King Model Code: FLHRC Year: 2006 Vehicle Type: Motorcycle Category: Touring Codes Chassis Vin Prefix: 1HD1 👋 Introduction Market Position Vehicle Segment: Flagship Touring Motorcycle Target Audience: Long-distance touring riders, cruising enthusiasts, and experienced DIY mechanics. Competitive Analysis Key Competitors 2006: Honda Gold Wing, Indian Chief Vintage, Victory Kingpin Tour. Key Features Distinguishing Features: Classic styling, comfortable ergonomics, ample storage (saddlebags), large displacement V-twin engine, highway cruising capability. Manual Value Proposition Benefits For Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving time and money, and ensuring optimal performance. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: Downloadable Digital File Page Count Estimated Page Count: Approximately 600+ Manual Type Authenticity: Original Harley-Davidson Publication 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly for Twin Cam 88B engine. Fuel System: Carburetor (CV 40mm) or Fuel Injection (EFI) system diagnostics, cleaning, and repair, including fuel pump, filter, and lines. Ignition System: Ignition module, spark plugs, coils, and timing adjustment procedures. Transmission: 5-speed Cruise Drive transmission internal inspection, repair, clutch service, and fluid changes. Drivetrain: Belt drive system, primary drive chain adjustment and inspection, and rear final drive belt maintenance. Brakes: Front and rear brake system diagnosis, caliper overhaul, brake line replacement, fluid bleeding, and ABS (if equipped) troubleshooting. Suspension: Front fork (Teardrop style) disassembly, seal replacement, oil level adjustment, and rear shock absorber inspection and replacement. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator), lighting, starter motor, and accessory circuits. Chassis And Frame: Frame inspection, steering head bearing adjustment and replacement, and wheel bearing service. Bodywork And Trim: Fairing, saddlebag, fender, and chrome component removal, installation, and care. Diagnostics: Troubleshooting charts and procedures for common issues and system malfunctions. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustments, brake pad inspection. Component Repair: Detailed steps for repairing or replacing individual components like starter, alternator, fuel pump, brake calipers, etc. Troubleshooting: Systematic approach to diagnosing and resolving performance issues, starting problems, electrical faults, and leaks. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Specifications Data: Torque values, clearances, fluid capacities, and electrical specifications essential for correct assembly. Wiring Diagrams: Comprehensive, color-coded electrical schematics for accurate troubleshooting and repair of electrical systems. Technical Depth Level Of Detail: Comprehensive. Covers everything from basic preventative maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostics, including specific fault code identification and troubleshooting flows for EFI models. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Print Quality Resolution: High-resolution images and diagrams. Binding Type Original Binding: Spiral-bound or perfect-bound (typical for service manuals). Paper Type Original Paper: Durable, glossy paper stock resistant to shop fluids. ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88B Engine Configuration: 45-degree V-twin Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 Valve Train: Overhead valves (OHV), pushrod actuated, 2 valves per cylinder Performance Horsepower Est: Approx. 65-70 HP (at crankshaft) Torque Est: Approx. 85-90 ft-lbs (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or CV 40mm Carburetor (depending on specific market/variant) Fuel Type: Unleaded Premium Gasoline (91-93 octane recommended) Lubrication Oil Type: Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent motorcycle-specific oil. Oil Capacity W Filter: 3.0 US quarts (2.8 Liters) Cooling Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive (likely for 2006 FLHRC, though earlier models had 5-speed; manual will specify) Features Clutch Type: Wet, multi-plate Fluid Specifications Transmission Oil Type: Harley-Davidson Transmission Fluid or SAE 75W-90 Gear Lubricant (specific type will be detailed in manual). Fluid...
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Harley-Davidson Road King FLHRC Touring 2006 Service Repair ManualHarley-Davidson Road King FLHRC Touring 2006 Service Repair ManualHarley-Davidson Road King FLHRC Touring 2006 Service Repair ManualHarley-Davidson Road King FLHRC Touring 2006 Service Repair Manual
The 2006 Road King (FLHRC) represents a flagship touring motorcycle, celebrated for its classic styling, comfortable ergonomics, and robust performance. Powered by the iconic Twin Cam 88B V-twin engine, this machine offers a formidable 1450cc displacement, delivering impressive torque for long-distance cruising and relaxed riding. Its engineering quality is evident in its durable steel frame, air-cooled design, and the reliable 6-speed Cruise Drive transmission, making it a favored choice for touring riders and cruising enthusiasts seeking a blend of heritage and capability. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, repair, and troubleshooting of your 2006 Road King. It covers a wide array of systems, including engine overhaul, fuel system diagnostics, ignition, transmission, brakes, suspension, and the electrical system. The manual includes step-by-step procedures for routine maintenance, component repair, and advanced diagnostics, along with essential technical specifications, torque values, and wiring diagrams. This resource is invaluable for owners and technicians aiming to ensure the optimal performance, longevity, and safety of this legendary motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road King
Model Code:
FLHRC
Year:
2006
Vehicle Type:
Motorcycle
Category:
Touring
Codes
Chassis Vin Prefix:
1HD1
👋 Introduction
Market Position
Vehicle Segment:
Flagship Touring Motorcycle
Target Audience:
Long-distance touring riders, cruising enthusiasts, and experienced DIY mechanics.
Competitive Analysis
Key Competitors 2006:
Honda Gold Wing, Indian Chief Vintage, Victory Kingpin Tour.
Key Features
Distinguishing Features:
Classic styling, comfortable ergonomics, ample storage (saddlebags), large displacement V-twin engine, highway cruising capability.
Manual Value Proposition
Benefits For Owner:
Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving time and money, and ensuring optimal performance.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
Downloadable Digital File
Page Count
Estimated Page Count:
Approximately 600+
Manual Type
Authenticity:
Original Harley-Davidson Publication
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for Twin Cam 88B engine.
Fuel System:
Carburetor (CV 40mm) or Fuel Injection (EFI) system diagnostics, cleaning, and repair, including fuel pump, filter, and lines.
Ignition System:
Ignition module, spark plugs, coils, and timing adjustment procedures.
Transmission:
5-speed Cruise Drive transmission internal inspection, repair, clutch service, and fluid changes.
Drivetrain:
Belt drive system, primary drive chain adjustment and inspection, and rear final drive belt maintenance.
Brakes:
Front and rear brake system diagnosis, caliper overhaul, brake line replacement, fluid bleeding, and ABS (if equipped) troubleshooting.
Suspension:
Front fork (Teardrop style) disassembly, seal replacement, oil level adjustment, and rear shock absorber inspection and replacement.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator), lighting, starter motor, and accessory circuits.
Chassis And Frame:
Frame inspection, steering head bearing adjustment and replacement, and wheel bearing service.
Bodywork And Trim:
Fairing, saddlebag, fender, and chrome component removal, installation, and care.
Diagnostics:
Troubleshooting charts and procedures for common issues and system malfunctions.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustments, brake pad inspection.
Component Repair:
Detailed steps for repairing or replacing individual components like starter, alternator, fuel pump, brake calipers, etc.
Troubleshooting:
Systematic approach to diagnosing and resolving performance issues, starting problems, electrical faults, and leaks.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Specifications Data:
Torque values, clearances, fluid capacities, and electrical specifications essential for correct assembly.
Wiring Diagrams:
Comprehensive, color-coded electrical schematics for accurate troubleshooting and repair of electrical systems.
Technical Depth
Level Of Detail:
Comprehensive. Covers everything from basic preventative maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostics, including specific fault code identification and troubleshooting flows for EFI models.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution images and diagrams.
Binding Type
Original Binding:
Spiral-bound or perfect-bound (typical for service manuals).
Paper Type
Original Paper:
Durable, glossy paper stock resistant to shop fluids.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88B
Engine Configuration:
45-degree V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), pushrod actuated, 2 valves per cylinder
Performance
Horsepower Est:
Approx. 65-70 HP (at crankshaft)
Torque Est:
Approx. 85-90 ft-lbs (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or CV 40mm Carburetor (depending on specific market/variant)
Fuel Type:
Unleaded Premium Gasoline (91-93 octane recommended)
Lubrication
Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent motorcycle-specific oil.
Oil Capacity W Filter:
3.0 US quarts (2.8 Liters)
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive (likely for 2006 FLHRC, though earlier models had 5-speed; manual will specify)
Features
Clutch Type:
Wet, multi-plate
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Transmission Fluid or SAE 75W-90 Gear Lubricant (specific type will be detailed in manual).
Fluid Capacities
Transmission Oil Capacity:
Approx. 24 US fluid ounces (0.71 Liters)
📐 Dimensions
Exterior
Length:
Approx. 94.5 inches (2400 mm)
Width:
Approx. 38.0 inches (965 mm)
Height:
Approx. 54.0 inches (1372 mm)
Weights
Dry Weight:
Approx. 725 lbs (329 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1260 lbs (572 kg)
Payload Capacity:
Approx. 535 lbs (243 kg)
Cargo
Saddlebag Capacity:
Integral hard saddlebags, capacity varies by design but typically offers substantial storage.
🛡️ Safety Features
Ratings
ABS Availability:
Available on some models, or as an option for 2006. Manual will cover if equipped.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. ABS may be present.
Passive Features
Lighting:
Halogen headlight, multiple indicator and tail lights for visibility.
Frame Construction:
Steel tubular frame for robust structural integrity.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CD player and speakers (standard on FLHRC).
Controls:
Handlebar-mounted audio controls.
Driver Assistance
Cruise Control:
Electronic cruise control system.
Connectivity
Diagnostics Port:
Data port for diagnostic tools (e.g., Harley-Davidson Digital Technician) to read fault codes and parameters.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter (for oil changes and general inspections).
Belt Tension Check:
Recommended at every service interval.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W50 (Harley-Davidson SYN3 recommended)
Primary Chain Case Oil:
Formula + Transmission & Primary Chain Case Lubricant (or equivalent)
Brake Fluid:
DOT 4 (for ABS equipped models) or DOT 5 (silicone-based, for non-ABS models if specified by H-D, consult manual).
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) are known for potential wear on cam chain tensioners. Manual will detail inspection and replacement procedures.
Starter Solenoid:
Occasional issues with starter solenoid failure, leading to no-start conditions.
Regulator Rectifier:
Can be prone to failure, affecting charging system performance. Manual covers testing and replacement.
Cruise Control Actuator:
Potential for wear or failure of the cruise control system actuator.
📚 Vehicle History
Brand Heritage
Founding Year:
1903
Brand Identity:
Iconic American motorcycle manufacturer known for its V-twin engines, distinctive styling, and custom culture.
Model Evolution
Road King Introduction:
Introduced in 1994 as a tribute to the classic Hydra-Glide models of the 1940s and 1950s.
Key Changes Pre 2006:
Transitioned to the Twin Cam 88 engine in 1999, received fuel injection options, chassis updates for improved handling and comfort.
Production
Manufacturing Location:
USA (primarily York, Pennsylvania and Kansas City, Missouri)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Consistently recognized for comfort, touring capability, and classic styling within the cruiser and touring motorcycle segments.
Ratings
Motorcycle Journal Reviews:
Likely received positive reviews from motorcycle publications for its blend of retro styling and modern touring features.
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