Harley Davidson Shovelhead FLHS 1982 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHS Year: 1982 Model Code: FLHS Generation Generation Name: Shovelhead Codes Engine Family Code: Shovelhead 👋 Introduction Market Position Target Audience: Do-it-yourselfer and experienced mechanic alike. Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly; avoids costly dealership repairs. Key Features Instructional Method: Numbered instructions, bold figure numbers for easy illustration matching, detailed substeps. Navigational Aids: Numbered table of contents for quick information retrieval. Visual Aids: Detailed illustrations, drawings, and photos; enlarged inset views for critical parts. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Style Coverage: All Styles Covered Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implies extensive detail) Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Engine: Complete engine service, overhaul, and troubleshooting. Clutch: Clutch service, adjustment, and replacement procedures. Primary Drive: Primary drive system maintenance and repair. Transmission: Transmission service, internal repairs, and adjustments. Kickstarter: Kickstarter mechanism service and repair. Fuel System: Carburetor tuning, fuel delivery system maintenance, and fuel tank service. Exhaust Systems: Exhaust system inspection, maintenance, and component replacement. Electrical System: Comprehensive coverage including troubleshooting, wiring diagrams, ignition system, lighting, and charging system. Front Suspension: Fork service, seals, and suspension component maintenance. Steering: Steering head bearing service and linkage adjustments. Rear Suspension: Shock absorber service, swingarm, and pivot bearing maintenance. Brakes: Brake system inspection, fluid service, pad replacement, and hydraulic system troubleshooting. General Information: Overview of the motorcycle, specifications, and general procedures. Troubleshooting: Systematic approach to diagnosing and resolving common and uncommon issues. Lubrication: Periodic lubrication points and recommended lubricants. Maintenance: Routine maintenance tasks and schedules. Tune Up: Comprehensive tune-up procedures for optimal performance. Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of all major components. Diagnostic Procedures: Detailed troubleshooting guides for identifying and resolving mechanical and electrical faults. Adjustment Procedures: Instructions for adjusting clutch, brakes, steering, and engine components. Electrical Diagnostics: Combined troubleshooting and electrical service with detailed wiring diagrams. Technical Depth Depth Of Coverage: In-depth, professional quality, covering everything from basic maintenance to complete rebuilds. Information Format: Hundreds of photos and illustrations, detailed substeps, notes, cautions, and warnings. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without restriction, either in its entirety or select pages. Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled V-twin (Shovelhead) Displacement: Typically 74 cubic inches (1212 cc) or 80 cubic inches (1310 cc) for Shovelhead models, specific displacement for FLHS 1982 would be detailed in manual. Cylinder Head Design: Overhead Valve (OHV) Performance Horsepower Output: Not explicitly stated in product description, but manual would contain this technical data. Torque Output: Not explicitly stated in product description, but manual would contain this technical data. Fuel System Carburetion: Likely a Keihin butterfly carburetor or alectronic fuel injection (EFI) depending on specific FLHS variant for 1982, manual details specific setup and tuning. Fuel Type: Gasoline (specific octane rating would be in manual). 🔧 Transmission Standard Transmission Type: 4-speed manual (common for this era). Optional Optional Transmissions: Not typically offered as an option for factory models in this era. Features Drive Type: Belt drive primary, Chain drive final (typical configuration). Transmission Fluid Type: Specific lubricant type and capacity would be detailed in the manual. 📐 Dimensions Exterior Wheelbase: Refer to manual for exact specifications. Shovelheads typically had wheelbases around 62-64 inches. Weights Dry Weight: Refer to manual for exact specifications. FLHS models often weighed in the range of 550-600 lbs. Gross Vehicle Weight Rating: Refer to manual for exact specifications. 🛡️ Safety Features Ratings Crash Test Results: Not applicable for motorcycles of this era in the same way as automobiles. Active Features Braking System: Hydraulic disc front, drum rear (typical for FLHS 1982). Manual covers servicing these. Passive Features Lighting System: Headlight, taillight, brake light, turn signals, all covered in electrical section. 💡 Technology Features Infotainment Infotainment Systems: Basic analog gauges and controls typical for the era; no modern infotainment systems. Driver Assistance Driver Assistance Features: None, as this is a vintage motorcycle. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals, typically every 2,000-3,000 miles or annually. Tune Up Interval: Refer to manual for specific intervals, often recommended annually or every 5,000 miles. Fluid Specifications Engine Oil Type: Manual will specify recommended viscosity grade (e.g., SAE 20W-50 or SAE 50) and type (e.g., conventional, V-twin specific). Transmission Fluid: Manual will specify recommended lubricant for the transmission and primary drive. Brake Fluid: Manual will specify DOT...
Numbered table of contents for quick information retrieval.
Visual Aids:
Detailed illustrations, drawings, and photos; enlarged inset views for critical parts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Style Coverage:
All Styles Covered
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implies extensive detail)
Manual Type
Manual Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, overhaul, and troubleshooting.
Clutch:
Clutch service, adjustment, and replacement procedures.
Primary Drive:
Primary drive system maintenance and repair.
Transmission:
Transmission service, internal repairs, and adjustments.
Kickstarter:
Kickstarter mechanism service and repair.
Fuel System:
Carburetor tuning, fuel delivery system maintenance, and fuel tank service.
Exhaust Systems:
Exhaust system inspection, maintenance, and component replacement.
Electrical System:
Comprehensive coverage including troubleshooting, wiring diagrams, ignition system, lighting, and charging system.
Front Suspension:
Fork service, seals, and suspension component maintenance.
Steering:
Steering head bearing service and linkage adjustments.
Rear Suspension:
Shock absorber service, swingarm, and pivot bearing maintenance.
Brakes:
Brake system inspection, fluid service, pad replacement, and hydraulic system troubleshooting.
General Information:
Overview of the motorcycle, specifications, and general procedures.
Troubleshooting:
Systematic approach to diagnosing and resolving common and uncommon issues.
Lubrication:
Periodic lubrication points and recommended lubricants.
Maintenance:
Routine maintenance tasks and schedules.
Tune Up:
Comprehensive tune-up procedures for optimal performance.
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of all major components.
Diagnostic Procedures:
Detailed troubleshooting guides for identifying and resolving mechanical and electrical faults.
Adjustment Procedures:
Instructions for adjusting clutch, brakes, steering, and engine components.
Electrical Diagnostics:
Combined troubleshooting and electrical service with detailed wiring diagrams.
Technical Depth
Depth Of Coverage:
In-depth, professional quality, covering everything from basic maintenance to complete rebuilds.
Information Format:
Hundreds of photos and illustrations, detailed substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, either in its entirety or select pages.
Binding Type
Binding Method:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled V-twin (Shovelhead)
Displacement:
Typically 74 cubic inches (1212 cc) or 80 cubic inches (1310 cc) for Shovelhead models, specific displacement for FLHS 1982 would be detailed in manual.
Cylinder Head Design:
Overhead Valve (OHV)
Performance
Horsepower Output:
Not explicitly stated in product description, but manual would contain this technical data.
Torque Output:
Not explicitly stated in product description, but manual would contain this technical data.
Fuel System
Carburetion:
Likely a Keihin butterfly carburetor or alectronic fuel injection (EFI) depending on specific FLHS variant for 1982, manual details specific setup and tuning.
Fuel Type:
Gasoline (specific octane rating would be in manual).
🔧 Transmission
Standard
Transmission Type:
4-speed manual (common for this era).
Optional
Optional Transmissions:
Not typically offered as an option for factory models in this era.
Features
Drive Type:
Belt drive primary, Chain drive final (typical configuration).
Transmission Fluid Type:
Specific lubricant type and capacity would be detailed in the manual.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact specifications. Shovelheads typically had wheelbases around 62-64 inches.
Weights
Dry Weight:
Refer to manual for exact specifications. FLHS models often weighed in the range of 550-600 lbs.
Gross Vehicle Weight Rating:
Refer to manual for exact specifications.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles of this era in the same way as automobiles.
Headlight, taillight, brake light, turn signals, all covered in electrical section.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic analog gauges and controls typical for the era; no modern infotainment systems.
Driver Assistance
Driver Assistance Features:
None, as this is a vintage motorcycle.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals, typically every 2,000-3,000 miles or annually.
Tune Up Interval:
Refer to manual for specific intervals, often recommended annually or every 5,000 miles.
Fluid Specifications
Engine Oil Type:
Manual will specify recommended viscosity grade (e.g., SAE 20W-50 or SAE 50) and type (e.g., conventional, V-twin specific).
Transmission Fluid:
Manual will specify recommended lubricant for the transmission and primary drive.
Brake Fluid:
Manual will specify DOT type (e.g., DOT 4) for hydraulic brakes.
Known Issues
Shovelhead Common Wear:
Manual would detail common wear items like valve guides, tappets, primary chain tensioners, and potential leaks common to the Shovelhead engine design.
Electrical Aging:
Aging wiring harnesses and component reliability can be common issues for motorcycles of this vintage, detailed troubleshooting in manual is crucial.
Tune Up Components
Spark Plugs:
Manual will list correct spark plug type, gap, and replacement intervals.
Air Filter:
Manual covers air filter inspection, cleaning, and replacement procedures.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson, a long-standing American motorcycle manufacturer renowned for its V-twin cruisers and touring bikes.
Model Evolution
Shovelhead Era:
The Shovelhead engine, produced from 1966 to 1983, was an evolution of the Panhead and Knucklehead engines, known for its distinctive sound and power.
Flhs Variant:
The FLHS (Electra Glide Sport) was a touring variant of the Shovelhead platform, often featuring fairings, saddlebags, and a more comfortable riding position.
Production
Production Period:
1982 model year.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Harley-Davidson Shovelhead models are iconic and highly regarded by enthusiasts for their classic styling and raw performance.
Ratings
Reliability Perception:
While known for character, Shovelheads can require more diligent maintenance than modern bikes. The manual is essential for ensuring reliability.
Certifications
Manual Certification:
Official Factory Service Manual
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