Harley Davidson TLE Ultra Sidecar 2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley Davidson Model: TLE Ultra Sidecar Year: 2006 Codes Platform: FLHTCU (Electra Glide Ultra Classic chassis, adapted for sidecar) 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics. Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly. Immediate download eliminates shipping costs and wait times. Key Features Navigation: Numbered table of contents for quick information retrieval. Bold figure numbers for easy illustration matching. Accessibility: Can be saved to hard drive or burned to CD-ROM. Multi Style Coverage: Explicitly states 'ALL STYLES COVERED', implying variations within the TLE Ultra Sidecar model for 2006 are included. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Completeness: Complete official full factory service manual Page Count Page Count Estimate: Hundreds of pages (specific count not provided but indicative of comprehensive coverage). 📖 Manual Coverage Systems Covered General Information: Included Maintenance: Included Chassis: Included Fuel System: Included Cooling System: Included Engine: Included Clutch: Included Engine Lubrication System: Included Engine Removal Installation: Included Drive: Included Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Wiring Diagrams: Included Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of machine components. Troubleshooting: Combined with electrical service procedures for diagnosing and repairing electrical system problems. Diagnostics: Advanced diagnostics for engine, transmission, and electrical systems are covered, facilitated by detailed troubleshooting sections and wiring diagrams. Technical Depth Depth: Detailed substeps expand on repair procedure information. Includes notes, cautions, and warnings. Illustrations: Hundreds of photos and illustrations guide the reader through each service and repair procedure. Enlarged insets help identify and examine parts. Repair Specificity: Detailed instructions for repairs from minor adjustments to major component overhauls, including torque specifications for all fasteners. 📊 Manual Specifications File Format File Format: PDF Compatibility: Works under all PC-based Windows operating systems and Mac. Searchability: PDF format often allows for text searching, aiding in quick information retrieval. Print Quality Printability: Printable in its entirety or just the pages needed, without any restriction. Binding Type Binding: Digital Download (printable) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-Cooled (Presumed based on Harley Davidson platform) Engine Displacement: Likely 1450cc (88 cubic inches) or 1550cc (95 cubic inches) based on 2006 Ultra Classic models, though specific TLE Ultra Sidecar designation may imply variations. Fuel System Fuel Delivery: Fuel Injection (Likely Electronic Sequential Port Fuel Injection - ESPFI) Performance Horsepower: Estimated 60-70 HP (varies based on exact engine displacement and tuning). Specific figures will be in the manual. Torque: Estimated 80-90 ft-lbs (varies based on exact engine displacement and tuning). Specific figures will be in the manual. 🔧 Transmission Standard Transmission Type: 5-speed Cruise Drive Manual Features Gear Selection: Clutch lever and foot shifter. Optional Transmission Features: Helical-cut gears for smoother operation and a heavier-duty clutch design for touring and sidecar use. 📐 Dimensions Exterior Configuration: Motorcycle with integrated sidecar. Weights Gross Vehicle Weight Rating: Refer to manual for specific GVWR as it will be higher than standard motorcycle due to sidecar and load capacity. Dry Weight: Likely over 800 lbs (standard FLHTCU is around 800 lbs, adding a sidecar increases this significantly). Exact figures will be in the manual. Payload Capacity: The manual will specify payload capacity for both the motorcycle and the sidecar, crucial for safe operation. 🛡️ Safety Features Active Features Braking System: Dual-disc front brakes, single-disc rear brake, and likely a brake system for the sidecar wheel, all detailed in the manual. Passive Features Illumination: Comprehensive electrical system coverage including headlights, taillights, turn signals, and auxiliary lighting for both motorcycle and sidecar. 💡 Technology Features Infotainment Audio System: Likely includes an AM/FM radio, CD player, and potentially CB radio and intercom functions, typical for Ultra models. Driver Assistance Cruise Control: Standard on Ultra models, will have diagnostic and repair information. Connectivity Wiring Diagrams: Crucial for diagnosing and repairing all electrical components, including infotainment, lighting, and engine management. 🔧 Maintenance Service Intervals Oil Change Interval: Presumed to be 5,000 miles or annually, but specific recommendations will be in the manual. Drive Belt Tension: Regular checks and adjustments as specified in the manual, typically every 5,000 miles. Spark Plug Replacement: Typically at 10,000-20,000 mile intervals, or as specified by Harley Davidson. Fluid Specifications Engine Oil Type: Likely Harley Davidson Genuine V-Twin Motorcycle Oil (e.g., 20W50), as specified in the manual. Transmission Oil Type: Harley Davidson Genuine Transmission Lubricant (e.g., Formula +), as specified in the manual. Primary Chain Case Oil Type: Harley Davidson Genuine Primary Chain Lubricant (e.g., Formula +), as specified in the manual. Brake Fluid Type: DOT 4 or DOT 5.1, depending on Harley Davidson's specific recommendations for the model year. Fork Oil Type: Specific weight and type of fork oil...
FLHTCU (Electra Glide Ultra Classic chassis, adapted for sidecar)
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics.
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly. Immediate download eliminates shipping costs and wait times.
Key Features
Navigation:
Numbered table of contents for quick information retrieval. Bold figure numbers for easy illustration matching.
Accessibility:
Can be saved to hard drive or burned to CD-ROM.
Multi Style Coverage:
Explicitly states 'ALL STYLES COVERED', implying variations within the TLE Ultra Sidecar model for 2006 are included.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Completeness:
Complete official full factory service manual
Page Count
Page Count Estimate:
Hundreds of pages (specific count not provided but indicative of comprehensive coverage).
📖 Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of machine components.
Troubleshooting:
Combined with electrical service procedures for diagnosing and repairing electrical system problems.
Diagnostics:
Advanced diagnostics for engine, transmission, and electrical systems are covered, facilitated by detailed troubleshooting sections and wiring diagrams.
Technical Depth
Depth:
Detailed substeps expand on repair procedure information. Includes notes, cautions, and warnings.
Illustrations:
Hundreds of photos and illustrations guide the reader through each service and repair procedure. Enlarged insets help identify and examine parts.
Repair Specificity:
Detailed instructions for repairs from minor adjustments to major component overhauls, including torque specifications for all fasteners.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Searchability:
PDF format often allows for text searching, aiding in quick information retrieval.
Print Quality
Printability:
Printable in its entirety or just the pages needed, without any restriction.
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled (Presumed based on Harley Davidson platform)
Engine Displacement:
Likely 1450cc (88 cubic inches) or 1550cc (95 cubic inches) based on 2006 Ultra Classic models, though specific TLE Ultra Sidecar designation may imply variations.
Fuel System
Fuel Delivery:
Fuel Injection (Likely Electronic Sequential Port Fuel Injection - ESPFI)
Performance
Horsepower:
Estimated 60-70 HP (varies based on exact engine displacement and tuning). Specific figures will be in the manual.
Torque:
Estimated 80-90 ft-lbs (varies based on exact engine displacement and tuning). Specific figures will be in the manual.
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive Manual
Features
Gear Selection:
Clutch lever and foot shifter.
Optional
Transmission Features:
Helical-cut gears for smoother operation and a heavier-duty clutch design for touring and sidecar use.
📐 Dimensions
Exterior
Configuration:
Motorcycle with integrated sidecar.
Weights
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR as it will be higher than standard motorcycle due to sidecar and load capacity.
Dry Weight:
Likely over 800 lbs (standard FLHTCU is around 800 lbs, adding a sidecar increases this significantly). Exact figures will be in the manual.
Payload Capacity:
The manual will specify payload capacity for both the motorcycle and the sidecar, crucial for safe operation.
🛡️ Safety Features
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brake, and likely a brake system for the sidecar wheel, all detailed in the manual.
Passive Features
Illumination:
Comprehensive electrical system coverage including headlights, taillights, turn signals, and auxiliary lighting for both motorcycle and sidecar.
💡 Technology Features
Infotainment
Audio System:
Likely includes an AM/FM radio, CD player, and potentially CB radio and intercom functions, typical for Ultra models.
Driver Assistance
Cruise Control:
Standard on Ultra models, will have diagnostic and repair information.
Connectivity
Wiring Diagrams:
Crucial for diagnosing and repairing all electrical components, including infotainment, lighting, and engine management.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Presumed to be 5,000 miles or annually, but specific recommendations will be in the manual.
Drive Belt Tension:
Regular checks and adjustments as specified in the manual, typically every 5,000 miles.
Spark Plug Replacement:
Typically at 10,000-20,000 mile intervals, or as specified by Harley Davidson.
Fluid Specifications
Engine Oil Type:
Likely Harley Davidson Genuine V-Twin Motorcycle Oil (e.g., 20W50), as specified in the manual.
Transmission Oil Type:
Harley Davidson Genuine Transmission Lubricant (e.g., Formula +), as specified in the manual.
Primary Chain Case Oil Type:
Harley Davidson Genuine Primary Chain Lubricant (e.g., Formula +), as specified in the manual.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on Harley Davidson's specific recommendations for the model year.
Fork Oil Type:
Specific weight and type of fork oil will be detailed in the manual.
Sidecar Wheel Bearing Grease:
The manual will specify appropriate grease for sidecar wheel bearings.
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, tire wear, potential electrical connections issues common in older touring bikes.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley Davidson is renowned for its cruiser motorcycles, touring bikes, and their distinctive V-twin engines and exhaust notes.
Model Evolution
Platform Origin:
The TLE Ultra Sidecar is a specialized configuration based on Harley Davidson's touring platform, most notably the Electra Glide Ultra Classic, adapted with a factory or authorized sidecar.
Sidecar Integration:
Sidecar integration requires specific frame reinforcements and handling adjustments, all of which are addressed in this comprehensive manual.
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