Harley Davidson Touring 2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2012 Codes Platform Code: 2012 Harley-Davidson Touring Platform 👋 Introduction Market Position Target Audience: Harley-Davidson Touring owners, independent repair shops, motorcycle enthusiasts seeking detailed maintenance and repair information. Competitive Analysis Value Proposition: Provides comprehensive, factory-authorized repair information, eliminating the need for expensive dealership service for many common and complex tasks. Offers significant cost savings compared to dealership labor rates. Key Features Instructional Aids: Hundreds of photos and illustrations, detailed diagrams, step-by-step instructions, notes, cautions, and warnings. Navigational Aids: Numbered table of contents for quick information retrieval, bold figure numbers for easy illustration matching. Accessibility: Designed for both the 'do-it-yourselfer' and experienced mechanics, offering a broad range of technical expertise. 📋 Manual Details Coverage Areas Covered Models: FLHR Road King, FLHRC Road King Classic, FLHTC Electra Glide Classic, FLHTCU Ultra Classic Electra Glide, FLHTK Electra Glide Ultra Limited, FLHX Street Glide, FLTRX Road Glide Custom, FLTRU Road Glide Ultra All Styles Covered: Yes, the manual explicitly states 'ALL STYLES COVERED' for the 2012 Harley-Davidson Touring lineup. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but indicative of a comprehensive factory manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant download after payment. 📖 Manual Coverage Systems Covered Engine Systems: Engine, Fuel System, Cooling System (if applicable to specific models), Lubrication System Drivetrain Systems: Clutch, Drive, Transmission, Final Drive Chassis Systems: Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagram Bodywork: Includes procedures for fairing removal/installation, saddlebags, and other body panels. Fuel System Components: Fuel tank, fuel pump, injectors, throttle body, fuel lines, and diagnostic procedures for fuel system issues. Final Drive Type: Belt drive system, with maintenance and inspection procedures included. Wheel Bearings: Procedures for wheel bearing inspection, lubrication, and replacement. Procedures Included Maintenance Procedures: General maintenance, scheduled maintenance, fluid checks and changes, filter replacements Repair Procedures: Complete disassembly and reassembly of all major components, detailed step-by-step instructions Diagnostic Procedures: Troubleshooting guides for common issues, electrical system diagnostics Engine Rebuild: Detailed procedures for engine disassembly, inspection, rebuilding, and reassembly, including torque specifications for critical fasteners. Engine Mounting: Detailed procedures for engine removal and installation, including necessary support and alignment steps. Suspension Adjustment: Procedures for front and rear suspension adjustments, maintenance, and component replacement. Technical Depth Depth Of Coverage: Factory-level technical detail, suitable for both DIY enthusiasts and professional mechanics. Covers complete disassembly, repair, and reassembly. Diagnostic Tools: While not explicitly listing diagnostic tool part numbers, the manual's detailed electrical diagnostics and troubleshooting sections imply the use of standard motorcycle diagnostic procedures and potentially Harley-Davidson specific diagnostic tools (e.g., DynaLink). Electrical Diagrams: Comprehensive wiring diagrams are provided, crucial for diagnosing and repairing any electrical faults or modifications. Torque Specifications: Extensive torque specifications for all critical fasteners throughout the motorcycle, essential for proper assembly and safety. 📊 Manual Specifications File Format PDF Quality: High-resolution PDF, suitable for professional printing and viewing on various devices. Searchable: PDF format allows for text searching, enabling quick location of specific information. Print Quality Printability: Printable without restriction, allowing users to print entire manual or specific pages. Binding Type Binding: Digital download (PDF), user to print and bind as desired (e.g., spiral bound, ring binder). Paper Type Paper Type: N/A (digital product) ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 103 (likely, standard on most 2012 Touring models) Performance Engine Displacement: Approximately 1690cc (103 cubic inches) - Varies slightly by specific model variant, check manual for precise figures. Engine Configuration: Air-cooled, 45-degree V-twin Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) - Harley-Davidson's proprietary fuel injection system. Throttle Body Size: Typically 50mm throttle body for Twin Cam 103 engines. 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive manual transmission Optional Transmission Features: Smooth shifting, overdrive gear for highway cruising. Features Clutch Type: Hydraulic clutch actuation for smooth operation. 📐 Dimensions Exterior Vehicle Platform: Harley-Davidson Touring Platform (known for its large fairings, saddlebags, and comfortable rider ergonomics) Weights Dry Weight: Varies by model, generally in the range of 750-850 lbs (340-385 kg). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes (front and rear), likely with ABS as an option or standard on certain models (check manual for specifics). Passive Features Frame Construction: Steel frame construction providing rigidity and stability. 💡 Technology Features Infotainment Audio System: Many 2012 Touring models feature integrated audio systems with AM/FM radio and MP3/iPod compatibility. The manual will cover diagnostics and repair of these systems. Display Type: Information displays typically include analog gauges for speedometer and tachometer, with LCD screens for odometer, trip meters, and diagnostic information. Driver Assistance ABS System: Anti-lock Braking System (ABS) may be present on certain models, detailed diagnostic and service procedures will be included. Connectivity Cruise Control: Electronic...
Provides comprehensive, factory-authorized repair information, eliminating the need for expensive dealership service for many common and complex tasks. Offers significant cost savings compared to dealership labor rates.
Key Features
Instructional Aids:
Hundreds of photos and illustrations, detailed diagrams, step-by-step instructions, notes, cautions, and warnings.
Navigational Aids:
Numbered table of contents for quick information retrieval, bold figure numbers for easy illustration matching.
Accessibility:
Designed for both the 'do-it-yourselfer' and experienced mechanics, offering a broad range of technical expertise.
Includes procedures for fairing removal/installation, saddlebags, and other body panels.
Fuel System Components:
Fuel tank, fuel pump, injectors, throttle body, fuel lines, and diagnostic procedures for fuel system issues.
Final Drive Type:
Belt drive system, with maintenance and inspection procedures included.
Wheel Bearings:
Procedures for wheel bearing inspection, lubrication, and replacement.
Procedures Included
Maintenance Procedures:
General maintenance, scheduled maintenance, fluid checks and changes, filter replacements
Repair Procedures:
Complete disassembly and reassembly of all major components, detailed step-by-step instructions
Diagnostic Procedures:
Troubleshooting guides for common issues, electrical system diagnostics
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, rebuilding, and reassembly, including torque specifications for critical fasteners.
Engine Mounting:
Detailed procedures for engine removal and installation, including necessary support and alignment steps.
Suspension Adjustment:
Procedures for front and rear suspension adjustments, maintenance, and component replacement.
Technical Depth
Depth Of Coverage:
Factory-level technical detail, suitable for both DIY enthusiasts and professional mechanics. Covers complete disassembly, repair, and reassembly.
Diagnostic Tools:
While not explicitly listing diagnostic tool part numbers, the manual's detailed electrical diagnostics and troubleshooting sections imply the use of standard motorcycle diagnostic procedures and potentially Harley-Davidson specific diagnostic tools (e.g., DynaLink).
Electrical Diagrams:
Comprehensive wiring diagrams are provided, crucial for diagnosing and repairing any electrical faults or modifications.
Torque Specifications:
Extensive torque specifications for all critical fasteners throughout the motorcycle, essential for proper assembly and safety.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution PDF, suitable for professional printing and viewing on various devices.
Searchable:
PDF format allows for text searching, enabling quick location of specific information.
Print Quality
Printability:
Printable without restriction, allowing users to print entire manual or specific pages.
Binding Type
Binding:
Digital download (PDF), user to print and bind as desired (e.g., spiral bound, ring binder).
Paper Type
Paper Type:
N/A (digital product)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 103 (likely, standard on most 2012 Touring models)
Performance
Engine Displacement:
Approximately 1690cc (103 cubic inches) - Varies slightly by specific model variant, check manual for precise figures.
Typically 50mm throttle body for Twin Cam 103 engines.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive manual transmission
Optional
Transmission Features:
Smooth shifting, overdrive gear for highway cruising.
Features
Clutch Type:
Hydraulic clutch actuation for smooth operation.
📐 Dimensions
Exterior
Vehicle Platform:
Harley-Davidson Touring Platform (known for its large fairings, saddlebags, and comfortable rider ergonomics)
Weights
Dry Weight:
Varies by model, generally in the range of 750-850 lbs (340-385 kg).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear), likely with ABS as an option or standard on certain models (check manual for specifics).
Passive Features
Frame Construction:
Steel frame construction providing rigidity and stability.
💡 Technology Features
Infotainment
Audio System:
Many 2012 Touring models feature integrated audio systems with AM/FM radio and MP3/iPod compatibility. The manual will cover diagnostics and repair of these systems.
Display Type:
Information displays typically include analog gauges for speedometer and tachometer, with LCD screens for odometer, trip meters, and diagnostic information.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) may be present on certain models, detailed diagnostic and service procedures will be included.
Connectivity
Cruise Control:
Electronic cruise control is a common feature on 2012 Touring models, with troubleshooting information provided in the manual.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The manual will detail specific mileage or time-based intervals for services such as oil changes, filter replacements, spark plug checks, brake fluid flushes, and belt inspections. Typically, initial service at ~1000 miles, with subsequent services at ~5000-10000 mile intervals depending on the component.
Transmission Fluid Change:
Specific intervals for transmission fluid change will be detailed, typically correlating with engine oil change intervals.
Fluid Specifications
Engine Oil Type:
The manual will specify Harley-Davidson proprietary engine oil grades and viscosity (e.g., Harley-Davidson V-Twin 20W-50) and capacities for engine, transmission, and primary drive.
Brake Fluid Type:
DOT 4 brake fluid (standard for most Harley-Davidson models of this era).
Known Issues
Common Wear Items:
Tires, brake pads, drive belt, clutch plates, and suspension components are common wear items that require periodic inspection and replacement as detailed in the manual.
Timing Chain Tensioner:
While specific to earlier models, the manual will provide guidance on checking and maintaining the timing chain tensioner system common to Twin Cam engines, though the 2012 models typically had updated hydraulic tensioners.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and touring capabilities.
Model Evolution
Touring Lineage:
The Touring line represents Harley-Davidson's flagship cruiser segment, evolving over decades to incorporate advanced technology and comfort features while retaining classic styling.
Twin Cam Engine:
The 2012 models utilize the highly regarded Twin Cam engine platform, which replaced the Evolution engine, offering improved performance and reliability.
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