Harley FLSTC Heritage Softail Classic ST 2004 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTC Heritage Softail Classic
Year:
2004
Variant:
ST
Codes
Chassis Code:
2004 FLSTC Heritage Softail Classic
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Competitive Analysis
Advantage Over Print:
Less expensive, more convenient than old paper manuals
Key Features
Convenience:
Print only needed pages, keep safe on PC, no dirt/rips
Value Proposition:
Inexpensive way to keep vehicle working properly, save money on mechanics
Usage Experience:
Enjoyable browsing, learning, performing repairs in comfort of garage
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson FLSTC Heritage Softail Classic ST 2004
Style Coverage:
All Styles Covered
Page Count
Estimated Pages:
Hundreds of Pages
Manual Type
Type:
Complete Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
General Information:
Covered
Maintenance:
Covered
Chassis:
Covered
Fuel System:
Covered
Cooling System:
Covered
Engine:
Covered
Clutch:
Covered
Engine Lubrication System:
Covered
Engine Removal Installation:
Covered
Drive:
Covered
Transmission:
Covered
Wheels Tires:
Covered
Final Drive:
Covered
Brakes:
Covered
Suspension:
Covered
Steering:
Covered
Frame:
Covered
Electrical System:
Covered
Wiring Diagram:
Covered
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly of the machine
Diagnostic Procedures:
Implied by detailed repair steps and troubleshooting guidance
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete repair procedures
Illustrations:
Hundreds of photos and illustrations
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows AND Mac
Accessibility:
Compatible with desktop PCs, laptops, smartphones, and tablets via web browser
Print Quality
Printability:
Printable (entirety or selected pages)
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Required Software:
Adobe PDF Reader and Winzip
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin (Expected for Harley-Davidson Softail)
Displacement:
Likely 1450cc (88 cubic inch) Twin Cam 88 engine, typical for this era and model.
Performance
Horsepower Estimate:
Refer to manual for exact figures (typically 60-70 HP for stock configuration)
Torque Estimate:
Refer to manual for exact figures (typically 75-85 lb-ft for stock configuration)
Fuel System
Fuel Delivery:
Likely Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI) or Carburetor, depending on specific sub-model or market. Manual will specify.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Expected for this model)
Features
Clutch Type:
Wet, multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact dimensions. Typically around 64.5 inches for this model.
Weights
Dry Weight:
Refer to manual for exact weight. Typically around 650-700 lbs.
🛡️ Safety Features
Ratings
Crash Test Information:
N/A for motorcycles; refer to manual for specific safety feature operation.
Active Features
Braking System:
Dual-piston front and rear caliper disc brakes.
💡 Technology Features
Infotainment
Audio System:
Optional accessory radio/audio system may be fitted. Refer to manual for specifics.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was often an optional feature for this model in 2004. Manual will confirm availability and operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals. Typically every 2,500-5,000 miles or annually.
Primary Chain Case Lubricant Change:
Refer to manual for specific intervals.
Transmission And Primary Drive Lubricant Change:
Refer to manual for specific intervals.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Harley-Davidson approved SAE 20W-50 or equivalent oil.
Primary Chain Case Lubricant Type:
Refer to manual for specific Harley-Davidson primary lubricant or equivalent.
Transmission And Final Drive Fluid Type:
Refer to manual for specific Harley-Davidson transmission and primary lubricant or equivalent.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, drive belt are common wear items. Electrical connections and fuel system components can require attention over time. Manual will detail specific checks and replacements.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1983, is known for its hidden rear shock absorbers, mimicking the appearance of a hardtail frame. The Heritage Softail Classic (FLSTC) is a model within this line, characterized by its classic styling, full fenders, and touring amenities.
Production
Production Years Flstc:
The FLSTC has been in continuous production since its introduction, with significant updates to the engine and features over the years.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Heritage Softail Classic has consistently been a popular model for Harley-Davidson, lauded for its classic styling and comfortable ride. Specific awards for the 2004 model year would require historical research beyond the scope of this manual description.
Less expensive, more convenient than old paper manuals
Key Features
Convenience:
Print only needed pages, keep safe on PC, no dirt/rips
Value Proposition:
Inexpensive way to keep vehicle working properly, save money on mechanics
Usage Experience:
Enjoyable browsing, learning, performing repairs in comfort of garage
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson FLSTC Heritage Softail Classic ST 2004
Style Coverage:
All Styles Covered
Page Count
Estimated Pages:
Hundreds of Pages
Manual Type
Type:
Complete Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
General Information:
Covered
Maintenance:
Covered
Chassis:
Covered
Fuel System:
Covered
Cooling System:
Covered
Engine:
Covered
Clutch:
Covered
Engine Lubrication System:
Covered
Engine Removal Installation:
Covered
Drive:
Covered
Transmission:
Covered
Wheels Tires:
Covered
Final Drive:
Covered
Brakes:
Covered
Suspension:
Covered
Steering:
Covered
Frame:
Covered
Electrical System:
Covered
Wiring Diagram:
Covered
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly of the machine
Diagnostic Procedures:
Implied by detailed repair steps and troubleshooting guidance
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete repair procedures
Illustrations:
Hundreds of photos and illustrations
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows AND Mac
Accessibility:
Compatible with desktop PCs, laptops, smartphones, and tablets via web browser
Print Quality
Printability:
Printable (entirety or selected pages)
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Required Software:
Adobe PDF Reader and Winzip
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin (Expected for Harley-Davidson Softail)
Displacement:
Likely 1450cc (88 cubic inch) Twin Cam 88 engine, typical for this era and model.
Performance
Horsepower Estimate:
Refer to manual for exact figures (typically 60-70 HP for stock configuration)
Torque Estimate:
Refer to manual for exact figures (typically 75-85 lb-ft for stock configuration)
Fuel System
Fuel Delivery:
Likely Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI) or Carburetor, depending on specific sub-model or market. Manual will specify.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Expected for this model)
Features
Clutch Type:
Wet, multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact dimensions. Typically around 64.5 inches for this model.
Weights
Dry Weight:
Refer to manual for exact weight. Typically around 650-700 lbs.
🛡️ Safety Features
Ratings
Crash Test Information:
N/A for motorcycles; refer to manual for specific safety feature operation.
Active Features
Braking System:
Dual-piston front and rear caliper disc brakes.
💡 Technology Features
Infotainment
Audio System:
Optional accessory radio/audio system may be fitted. Refer to manual for specifics.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was often an optional feature for this model in 2004. Manual will confirm availability and operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals. Typically every 2,500-5,000 miles or annually.
Primary Chain Case Lubricant Change:
Refer to manual for specific intervals.
Transmission And Primary Drive Lubricant Change:
Refer to manual for specific intervals.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Harley-Davidson approved SAE 20W-50 or equivalent oil.
Primary Chain Case Lubricant Type:
Refer to manual for specific Harley-Davidson primary lubricant or equivalent.
Transmission And Final Drive Fluid Type:
Refer to manual for specific Harley-Davidson transmission and primary lubricant or equivalent.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, drive belt are common wear items. Electrical connections and fuel system components can require attention over time. Manual will detail specific checks and replacements.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1983, is known for its hidden rear shock absorbers, mimicking the appearance of a hardtail frame. The Heritage Softail Classic (FLSTC) is a model within this line, characterized by its classic styling, full fenders, and touring amenities.
Production
Production Years Flstc:
The FLSTC has been in continuous production since its introduction, with significant updates to the engine and features over the years.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Heritage Softail Classic has consistently been a popular model for Harley-Davidson, lauded for its classic styling and comfortable ride. Specific awards for the 2004 model year would require historical research beyond the scope of this manual description.
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