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Holden Calais VE 2006-2013 Workshop Service Manual

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🏷️ Basic Information Identification Make: Holden Model: Calais Generation Generation Code: VE Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Market Position: The Holden Calais VE represented Holden's premium large sedan offering, positioned as a luxurious and comfortable vehicle for discerning buyers, competing with other Australian and imported luxury sedans of its era. Competitive Analysis Competitive Analysis: Competed against vehicles like the Ford Falcon G6E, Toyota Aurion Presara, and imported luxury sedans such as the BMW 5 Series and Mercedes-Benz E-Class, offering a strong value proposition with a blend of performance, luxury, and Australian design. Key Features Key Features: The Calais VE was known for its sophisticated styling, spacious and comfortable interior, potent V8 engine options (and refined V6), advanced safety features for its time, and a high level of standard equipment, making it a flagship model for Holden. Target Audience Target Audience: Aimed at both professional mechanics and DIY enthusiasts, providing clear and easy-to-understand instructions for effective vehicle servicing and repair. 📋 Manual Details Coverage Areas Coverage Type: Workshop Service Manual Page Count Page Count: 4000+ Manual Type Manual Type: Repair and Service Manual Language Language: English Format Format: PDF Download Completeness Manual Completeness: Described as 100% complete and intact, ensuring no missing or corrupt pages/sections for comprehensive repair work. File Format File Size: Large file size due to the extensive content (over 4000 pages), requiring adequate storage space and a stable internet connection for download. 📖 Manual Coverage Systems Covered Engine Systems: Engine diagnostics, removal, installation, overhaul, cooling system, fuel system, lubrication system, ignition system, emission control systems, engine mechanical, timing systems. Transmission Systems: Automatic transmission service, manual transmission service, clutch, driveline, axle shafts, differentials, transfer case (if applicable). Brake Systems: Brake system diagnostics, hydraulic system, power assist, ABS (Anti-lock Braking System), ESC (Electronic Stability Control), parking brake, brake rotor and pad replacement, brake caliper service. Suspension Steering: Front suspension, rear suspension, shock absorbers, springs, control arms, steering system, power steering, wheel alignment specifications. Electrical Systems: Starting system, charging system, battery, lighting system, instrument cluster, body control module (BCM), powertrain control module (PCM), infotainment system, body electrical troubleshooting, wiring diagrams. Body Chassis: Exterior body panels, interior trim, doors, windows, locks, mirrors, seat adjustments, chassis frame, exhaust system, HVAC (Heating, Ventilation, and Air Conditioning). Chassis Systems: Includes procedures for chassis lubrication, rust proofing, underbody protection, and general chassis component checks and repairs. Climate Control: Detailed information on the HVAC system, including refrigerant handling, component replacement (compressor, condenser, evaporator), and diagnosis of heating and cooling issues. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, brake inspection, battery maintenance. Repair Procedures: Step-by-step repair instructions for all major components, including engine disassembly/assembly, transmission overhaul, suspension component replacement, electrical component repair, body panel repair. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation, electrical system diagnostics, engine performance issues, transmission problems. Installation Removal: Detailed instructions for the removal and installation of all vehicle components and systems. Adjustments: Component adjustments, shift linkage adjustment, parking brake adjustment, headlight aiming, wheel alignment procedures. Wiring Diagrams: Includes comprehensive electrical wiring diagrams for all vehicle systems, essential for electrical troubleshooting and repair. Special Tools: References and illustrates specific special service tools required for various repair and maintenance procedures, ensuring accuracy and efficiency. Body Repair: Covers procedures for minor bodywork, panel replacement, dent repair, painting preparation, and interior trim removal/installation. Diagnostic Charts: Includes systematic diagnostic charts to help pinpoint the cause of malfunctions, guiding the user through a logical troubleshooting process. Technical Depth Technical Depth: Comprehensive, bumper-to-bumper coverage, including detailed explanations, pictorial diagrams, exploded views, torque specifications, wear limits, and diagnostic procedures. Repair Manual Scope: Encompasses detailed diagnostic procedures, troubleshooting guides, repair procedures with step-by-step instructions, and specifications for all vehicle systems. Torque Specifications: Provides specific torque values for all critical fasteners, essential for ensuring correct assembly and preventing damage. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) Compatibility Compatibility: Windows, Mac, Linux OS Software Requirement Software Requirement: Adobe Reader Accessibility Accessibility: Instant download allows immediate access upon payment, eliminating shipping delays and costs. ⚙️ Engine Specifications Primary Engine Engine Options: Holden typically offered the Calais VE with a range of V6 and V8 engines. Common options included the 3.6L V6 (e.g., LY7, LLT) and the 6.0L V8 (e.g., LS2, L76, L98). Specific engine codes would vary by year and model year updates. Performance Horsepower Torque: Performance varied by engine. For instance, the 3.6L V6 typically produced around 260-280 hp, while the 6.0L V8 could range from approximately 350 hp to over 400 hp, depending on the specific variant. Engine Codes: Common engine codes for the VE Calais include LY7 (3.6L V6), LLT (3.6L...
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Holden Calais VE 2006-2013 Workshop Service ManualHolden Calais VE 2006-2013 Workshop Service ManualHolden Calais VE 2006-2013 Workshop Service ManualHolden Calais VE 2006-2013 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Calais
Generation
Generation Code:
VE
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
👋 Introduction
Market Position
Market Position:
The Holden Calais VE represented Holden's premium large sedan offering, positioned as a luxurious and comfortable vehicle for discerning buyers, competing with other Australian and imported luxury sedans of its era.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Ford Falcon G6E, Toyota Aurion Presara, and imported luxury sedans such as the BMW 5 Series and Mercedes-Benz E-Class, offering a strong value proposition with a blend of performance, luxury, and Australian design.
Key Features
Key Features:
The Calais VE was known for its sophisticated styling, spacious and comfortable interior, potent V8 engine options (and refined V6), advanced safety features for its time, and a high level of standard equipment, making it a flagship model for Holden.
Target Audience
Target Audience:
Aimed at both professional mechanics and DIY enthusiasts, providing clear and easy-to-understand instructions for effective vehicle servicing and repair.
📋 Manual Details
Coverage Areas
Coverage Type:
Workshop Service Manual
Page Count
Page Count:
4000+
Manual Type
Manual Type:
Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
Completeness
Manual Completeness:
Described as 100% complete and intact, ensuring no missing or corrupt pages/sections for comprehensive repair work.
File Format
File Size:
Large file size due to the extensive content (over 4000 pages), requiring adequate storage space and a stable internet connection for download.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine diagnostics, removal, installation, overhaul, cooling system, fuel system, lubrication system, ignition system, emission control systems, engine mechanical, timing systems.
Transmission Systems:
Automatic transmission service, manual transmission service, clutch, driveline, axle shafts, differentials, transfer case (if applicable).
Brake Systems:
Brake system diagnostics, hydraulic system, power assist, ABS (Anti-lock Braking System), ESC (Electronic Stability Control), parking brake, brake rotor and pad replacement, brake caliper service.
Suspension Steering:
Front suspension, rear suspension, shock absorbers, springs, control arms, steering system, power steering, wheel alignment specifications.
Electrical Systems:
Starting system, charging system, battery, lighting system, instrument cluster, body control module (BCM), powertrain control module (PCM), infotainment system, body electrical troubleshooting, wiring diagrams.
Body Chassis:
Exterior body panels, interior trim, doors, windows, locks, mirrors, seat adjustments, chassis frame, exhaust system, HVAC (Heating, Ventilation, and Air Conditioning).
Chassis Systems:
Includes procedures for chassis lubrication, rust proofing, underbody protection, and general chassis component checks and repairs.
Climate Control:
Detailed information on the HVAC system, including refrigerant handling, component replacement (compressor, condenser, evaporator), and diagnosis of heating and cooling issues.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, brake inspection, battery maintenance.
Repair Procedures:
Step-by-step repair instructions for all major components, including engine disassembly/assembly, transmission overhaul, suspension component replacement, electrical component repair, body panel repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation, electrical system diagnostics, engine performance issues, transmission problems.
Installation Removal:
Detailed instructions for the removal and installation of all vehicle components and systems.
Adjustments:
Component adjustments, shift linkage adjustment, parking brake adjustment, headlight aiming, wheel alignment procedures.
Wiring Diagrams:
Includes comprehensive electrical wiring diagrams for all vehicle systems, essential for electrical troubleshooting and repair.
Special Tools:
References and illustrates specific special service tools required for various repair and maintenance procedures, ensuring accuracy and efficiency.
Body Repair:
Covers procedures for minor bodywork, panel replacement, dent repair, painting preparation, and interior trim removal/installation.
Diagnostic Charts:
Includes systematic diagnostic charts to help pinpoint the cause of malfunctions, guiding the user through a logical troubleshooting process.
Technical Depth
Technical Depth:
Comprehensive, bumper-to-bumper coverage, including detailed explanations, pictorial diagrams, exploded views, torque specifications, wear limits, and diagnostic procedures.
Repair Manual Scope:
Encompasses detailed diagnostic procedures, troubleshooting guides, repair procedures with step-by-step instructions, and specifications for all vehicle systems.
Torque Specifications:
Provides specific torque values for all critical fasteners, essential for ensuring correct assembly and preventing damage.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Compatibility:
Windows, Mac, Linux OS
Software Requirement
Software Requirement:
Adobe Reader
Accessibility
Accessibility:
Instant download allows immediate access upon payment, eliminating shipping delays and costs.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Holden typically offered the Calais VE with a range of V6 and V8 engines. Common options included the 3.6L V6 (e.g., LY7, LLT) and the 6.0L V8 (e.g., LS2, L76, L98). Specific engine codes would vary by year and model year updates.
Performance
Horsepower Torque:
Performance varied by engine. For instance, the 3.6L V6 typically produced around 260-280 hp, while the 6.0L V8 could range from approximately 350 hp to over 400 hp, depending on the specific variant.
Engine Codes:
Common engine codes for the VE Calais include LY7 (3.6L V6), LLT (3.6L V6 direct injection), LS2 (6.0L V8), L76 (6.0L V8 with Active Fuel Management), and L98 (6.0L V8 without AFM).
Fuel System
Fuel System Type:
Multi-point fuel injection (MPFI) or direct injection (DI) for V6 engines, and sequential fuel injection (SFI) for V8 engines. Unleaded petrol (gasoline) is the standard fuel type.
🔧 Transmission
Standard
Standard Transmission:
Typically a 6-speed automatic transmission was standard on most Calais VE models. Some earlier models might have offered a 4-speed automatic as standard or optional.
Optional
Optional Transmission:
While less common for the Calais trim, manual transmissions were generally available on lower Commodore variants of the VE platform, but typically not on the Calais.
Features
Transmission Features:
Features often included a manual mode (e.g., ActiveSelect), adaptive shift logic, and potentially sport modes for enhanced driving dynamics.
📐 Dimensions
Exterior
Exterior Dimensions:
Specific dimensions vary slightly by year and body style, but generally: Length around 4950 mm, Width around 1890 mm, Height around 1470 mm. Wheelbase typically around 2939 mm.
Interior
Interior Dimensions:
Spacious cabin designed for comfort, offering ample legroom and headroom for front and rear occupants, characteristic of a large luxury sedan.
Cargo
Cargo Capacity:
Trunk capacity typically around 495-510 liters, providing substantial space for luggage.
Weights
Curb Weight:
Curb weight varied by engine and options, generally ranging from approximately 1700 kg to 1850 kg.
🛡️ Safety Features
Ratings
Safety Ratings:
The VE Commodore platform, including the Calais, generally achieved good safety ratings from ANCAP (Australasian New Car Assessment Program), often achieving 4 or 5 stars depending on the specific test year and equipment.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), often including Tyre Pressure Monitoring Systems (TPMS).
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags, active front head restraints, seatbelt pretensioners, and a robust safety cell structure.
💡 Technology Features
Infotainment
Infotainment System:
Features often included a multi-function display, CD/MP3 player, and optional satellite navigation, Bluetooth connectivity, and premium audio systems (e.g., Bose).
Driver Assistance
Driver Assistance Features:
While not as advanced as modern systems, features like parking sensors, cruise control, and trip computer were common. Some higher-spec models might have had basic rain-sensing wipers or automatic headlights.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming were introduced and became more common as the VE generation progressed. USB ports for media playback were also integrated in later models.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical service intervals are every 15,000 km or 12 months, whichever comes first, for oil and filter changes. Other scheduled maintenance items (e.g., spark plugs, transmission fluid, coolant) will have specific intervals outlined in the manual, often around 60,000 km to 120,000 km depending on the component and driving conditions.
Fluid Specifications
Engine Oil Spec:
Varies by engine. For V6 engines, common specifications include SAE 5W-30 or 5W-40 meeting GM's Dexos specifications or equivalent API SN/SM ratings. For V8 engines, SAE 10W-30 or 10W-40 is often recommended, also meeting relevant GM or API standards. Always consult the manual for exact specifications.
Coolant Spec:
GM-specification Dex-Cool (orange) coolant, a long-life silicate-free coolant, is typically specified. Diluted 50/50 with deionized water.
Transmission Fluid Spec:
For 6-speed automatic transmissions, GM DEXRON-VI (or a compatible fluid meeting this specification) is generally used. Manual transmissions will have specific gear oil specifications.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid, depending on the specific system requirements and any ABS/ESC integration. Always consult the manual for the precise specification.
Known Issues
Common Issues:
Potential issues can include: Water pump leaks (especially in early V6 engines), ignition coil failures, power steering pump noise or leaks, air conditioning system leaks, and occasional electronic module faults. Maintenance of the timing chains and guides is crucial for V6 engines.
Common Issues Electrical:
Intermittent issues with power windows, central locking, and instrument cluster displays can occur, often related to body control module (BCM) communication or wiring harness integrity.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Holden, an iconic Australian automotive manufacturer, has a long history of producing popular vehicles for the local market. The Commodore lineage, to which the Calais belongs, is a cornerstone of Holden's identity.
Model Evolution
Model Evolution:
The VE Commodore was a significant platform for Holden, being the first entirely new platform developed in-house since the VT Commodore. The Calais variant represented the pinnacle of luxury and refinement within the Commodore range, evolving from previous generations with enhanced styling and features.
Platform Significance:
The VE platform was a significant step for Holden, featuring a wider track, longer wheelbase, and improved aerodynamics compared to its predecessors, contributing to better handling and stability.
Production
Production Period:
The VE generation of the Holden Commodore, including the Calais, was produced from 2006 to 2013.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
The VE Commodore platform received various awards and accolades during its production run for its engineering, design, and performance, often being praised for its refinement and handling capabilities.
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