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Holden Calais VX Series Service Repair Manual

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🏷️ Basic Information Identification Make: Holden Model: Calais Generation: VX Series Codes Platform Code: VT/VX 👋 Introduction Market Position Positioning: Premium large sedan offering luxury, comfort, and performance within the Australian market Competitive Analysis Competitors: Ford Fairlane, Toyota Avalon, Mitsubishi Magna (higher trims) Key Features Standout Features: Supple ride quality, spacious interior, powerful V6 and V8 engine options, comprehensive standard features for its class 📋 Manual Details Coverage Areas Primary Coverage: Holden Calais VX Series (All Models/Engines/Trim/Transmissions) Page Count Estimated Page Count: Extensive (typical factory service manual exceeding 1000 pages) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel system, throttle body, lubrication system, cooling system, emission control systems Drivetrain Systems: Transmission (automatic and manual), driveline, differential Chassis Systems: Suspension (front and rear), steering, brakes, wheels, tires Electrical Systems: Complete electrical system, battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, body control modules Body And Trim: Body construction, exterior panels, interior trim, doors, windows, seats Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections Repair Procedures: Complete disassembly and reassembly, component replacement, specialized repairs Troubleshooting Diagnostics: Diagnostic procedures, fault finding, symptom-based troubleshooting, diagnostic trouble codes (DTCs) Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems Technical Depth Depth Of Information: Factory-level, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures 📊 Manual Specifications File Format File Type: PDF Print Quality Print Restriction: Printable without restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Requirements Reader Requirement: Adobe PDF Reader Delivery Method Delivery: Instant Download ⚙️ Engine Specifications Primary Engine Engine Options: 3.8L V6 (L36/L67 Supercharged), 5.0L V8 (Gen III LS1) Performance 3.8L V6 (L36): Approx. 150 kW / 305 Nm 3.8L V6 Supercharged (L67): Approx. 171 kW / 380 Nm 5.0L V8 (Ls1): Approx. 225 kW / 446 Nm Fuel System Injection Type: Multi-point fuel injection (MPFI) for V6, Sequential Fuel Injection (SFI) for V8 🔧 Transmission Standard Transmission Options: 4-speed automatic (4L60-E/4L65-E), 5-speed manual (M80), 4-speed performance automatic (4L65-E with higher torque capacity for V8) Optional Optional Gearbox: Not applicable, options are model/engine dependent Features Automatic Features: Overdrive, torque converter lock-up 📐 Dimensions Exterior Wheelbase: Approx. 2790 mm Length: Approx. 4970 mm Width: Approx. 1795 mm Height: Approx. 1445 mm Weights Curb Weight: Approx. 1550-1650 kg (depending on engine/options) 🛡️ Safety Features Ratings Safety Achievements: ABS standard on all models, limited airbags (front driver/passenger standard, optional side airbags on some trims) Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS) on some models Passive Features Passive Safety: Front airbags, Crumple zones, Side impact beams 💡 Technology Features Infotainment Audio System: Factory premium audio system with CD player, cassette, AM/FM radio. Optional premium sound systems with amplifiers. Driver Assistance Cruise Control: Standard cruise control Connectivity Phone Integration: Limited by era; typically no integrated Bluetooth or smartphone connectivity 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 6 months (check manual for specific engine/oil type) Major Service Interval: Spark plugs, transmission fluid, coolant typically at 60,000-100,000 km intervals (refer to manual) Fluid Specifications Engine Oil Specification: 5W-30 or 10W-30 API SJ/SL (check manual for specific viscosity and ILSAC/API ratings, e.g., Castrol Magnatec common OEM recommendation) Coolant Specification: GM Dex-Cool (Orange) or equivalent G8139 antifreeze/coolant, mixed 50/50 with de-ionised water Transmission Fluid: Dexron III (for 4L60-E/4L65-E) or Dexron VI (later revisions/recommendations) Known Issues Common Problems: Cracked intake manifold gaskets (LS1 V8), transmission issues (especially early 4L60-E variants), rear main seal leaks, cooling system leaks (hose degradation), electrical gremlins (window motors, central locking), ignition coil failure (LS1). Parts Numbers Oil Filter Example: Ryco Z410, Fram PH5795, ACDelco PF1218 (V6); Ryco Z204, Fram PH356, ACDelco PF2053 (LS1 V8) 📚 Vehicle History Brand Heritage Holden Legacy: Australia's iconic automotive manufacturer, known for robust and locally relevant vehicles Model Evolution Vx Series Positioning: The VX Series (2000-2002) was an update to the VT Commodore platform, offering revised styling, improved features, and enhanced safety, with the Calais representing the luxury flagship trim. Production Manufacturing Location: Australia (Elizabeth, South Australia) 🏆 Awards & Recognition Recognitions Automotive Awards: The Holden Commodore/Calais platform consistently received positive reviews for comfort, ride, and performance in Australian motoring publications during its era.
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SKU: 69284
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Holden Calais VX Series Service Repair Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Calais
Generation:
VX Series
Codes
Platform Code:
VT/VX
👋 Introduction
Market Position
Positioning:
Premium large sedan offering luxury, comfort, and performance within the Australian market
Competitive Analysis
Competitors:
Ford Fairlane, Toyota Avalon, Mitsubishi Magna (higher trims)
Key Features
Standout Features:
Supple ride quality, spacious interior, powerful V6 and V8 engine options, comprehensive standard features for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Holden Calais VX Series (All Models/Engines/Trim/Transmissions)
Page Count
Estimated Page Count:
Extensive (typical factory service manual exceeding 1000 pages)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine management, fuel system, throttle body, lubrication system, cooling system, emission control systems
Drivetrain Systems:
Transmission (automatic and manual), driveline, differential
Chassis Systems:
Suspension (front and rear), steering, brakes, wheels, tires
Electrical Systems:
Complete electrical system, battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, body control modules
Body And Trim:
Body construction, exterior panels, interior trim, doors, windows, seats
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections
Repair Procedures:
Complete disassembly and reassembly, component replacement, specialized repairs
Troubleshooting Diagnostics:
Diagnostic procedures, fault finding, symptom-based troubleshooting, diagnostic trouble codes (DTCs)
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems
Technical Depth
Depth Of Information:
Factory-level, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Restriction:
Printable without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Delivery Method
Delivery:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.8L V6 (L36/L67 Supercharged), 5.0L V8 (Gen III LS1)
Performance
3.8L V6 (L36):
Approx. 150 kW / 305 Nm
3.8L V6 Supercharged (L67):
Approx. 171 kW / 380 Nm
5.0L V8 (Ls1):
Approx. 225 kW / 446 Nm
Fuel System
Injection Type:
Multi-point fuel injection (MPFI) for V6, Sequential Fuel Injection (SFI) for V8
🔧 Transmission
Standard
Transmission Options:
4-speed automatic (4L60-E/4L65-E), 5-speed manual (M80), 4-speed performance automatic (4L65-E with higher torque capacity for V8)
Optional
Optional Gearbox:
Not applicable, options are model/engine dependent
Features
Automatic Features:
Overdrive, torque converter lock-up
📐 Dimensions
Exterior
Wheelbase:
Approx. 2790 mm
Length:
Approx. 4970 mm
Width:
Approx. 1795 mm
Height:
Approx. 1445 mm
Weights
Curb Weight:
Approx. 1550-1650 kg (depending on engine/options)
🛡️ Safety Features
Ratings
Safety Achievements:
ABS standard on all models, limited airbags (front driver/passenger standard, optional side airbags on some trims)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS) on some models
Passive Features
Passive Safety:
Front airbags, Crumple zones, Side impact beams
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system with CD player, cassette, AM/FM radio. Optional premium sound systems with amplifiers.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Phone Integration:
Limited by era; typically no integrated Bluetooth or smartphone connectivity
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months (check manual for specific engine/oil type)
Major Service Interval:
Spark plugs, transmission fluid, coolant typically at 60,000-100,000 km intervals (refer to manual)
Fluid Specifications
Engine Oil Specification:
5W-30 or 10W-30 API SJ/SL (check manual for specific viscosity and ILSAC/API ratings, e.g., Castrol Magnatec common OEM recommendation)
Coolant Specification:
GM Dex-Cool (Orange) or equivalent G8139 antifreeze/coolant, mixed 50/50 with de-ionised water
Transmission Fluid:
Dexron III (for 4L60-E/4L65-E) or Dexron VI (later revisions/recommendations)
Known Issues
Common Problems:
Cracked intake manifold gaskets (LS1 V8), transmission issues (especially early 4L60-E variants), rear main seal leaks, cooling system leaks (hose degradation), electrical gremlins (window motors, central locking), ignition coil failure (LS1).
Parts Numbers
Oil Filter Example:
Ryco Z410, Fram PH5795, ACDelco PF1218 (V6); Ryco Z204, Fram PH356, ACDelco PF2053 (LS1 V8)
📚 Vehicle History
Brand Heritage
Holden Legacy:
Australia's iconic automotive manufacturer, known for robust and locally relevant vehicles
Model Evolution
Vx Series Positioning:
The VX Series (2000-2002) was an update to the VT Commodore platform, offering revised styling, improved features, and enhanced safety, with the Calais representing the luxury flagship trim.
Production
Manufacturing Location:
Australia (Elizabeth, South Australia)
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The Holden Commodore/Calais platform consistently received positive reviews for comfort, ride, and performance in Australian motoring publications during its era.
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