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2007 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 07 PDF

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This manual provides comprehensive service and repair information for the 2007 CR 250 and WR 250 models, designed for competition and versatile off-road use. With its Swedish heritage, there is a long-standing reputation for producing durable and high-performance off-road motorcycles. The CR and WR 250 lines represent this dedication, offering robust 250cc two-stroke engines and capable chassis configurations tailored for demanding riding conditions. These models are engineered for enthusiasts and competitors seeking a balance of power, agility, and reliability in the competitive off-road motorcycle segment. This Workshop Service Repair Manual is meticulously organized to guide owners, mechanics, and technicians through all aspects of maintaining and repairing the 2007 CR 250 and WR 250. It covers essential areas including detailed engine mechanicals, cooling, fuel, ignition, and exhaust systems, as well as the transmission, drivetrain, frame, and suspension. Furthermore, the manual provides in-depth procedures for brake system service, wheel and hub maintenance, and the electrical system, complete with wiring diagrams. Troubleshooting guides, special tool requirements, and common wear item identification are also included, ensuring a thorough understanding for effective upkeep and repair. 🏷️ Basic Information Identification Make: Husqvarna Model: CR 250 / WR 250 Year: 2007 Product Type: Workshop Service Repair Manual Format: Digital Download (PDF) 👋 Introduction Market Position Segment: Competition/Off-Road Motorcycle Target Audience: Husqvarna CR 250 and WR 250 owners, technicians, and enthusiasts requiring detailed service information. Competitive Analysis Competitors 2007: KTM EXC 250, Yamaha YZ250, Honda CR250R, Suzuki RM250, Kawasaki KX250. Key Features Manual Advantage: Provides OEM-level detail, crucial for accurate maintenance and repair of a specialized off-road motorcycle. Documentation Scope: Covers both competition (CR) and wide-ratio (WR) variants, suggesting comprehensive coverage for model year 2007. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for the 2007 Husqvarna CR 250 and WR 250 models. Specific Systems: Engine, chassis, suspension, brakes, electrical system, fuel system, cooling system, drivetrain, and bodywork. Page Count Estimated Pages: Likely 300-500+ pages, typical for a complete OEM workshop manual. Manual Type Type: OEM Workshop Service Repair Manual Language Language: English (assumed, standard for most OEM manuals of this era). Format File Format: PDF Searchability: Searchable PDF text allows for quick access to specific information. Printability: Printable pages for on-the-bench use. Quality: OEM quality scan, clear text and diagrams (assumed). 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown, assembly, inspection, and repair of the 250cc two-stroke engine, including piston, rings, cylinder, crankshaft, connecting rod, seals, and bearings. Cooling System: Maintenance, troubleshooting, and repair of the liquid cooling system, including radiator, hoses, water pump, and coolant specifications. Fuel System: Carburetor (Mikuni VM series or similar) disassembly, cleaning, adjustment, jetting, fuel tank, petcock, and fuel lines. Ignition System: CDI ignition system, stator, coil, spark plug specifications, timing adjustments, and troubleshooting. Exhaust System: Exhaust pipe, silencer maintenance, and packing replacement. Transmission Drivetrain: Gearbox disassembly, inspection, repair, clutch operation (including clutch plates, springs, and hydraulic actuation if applicable), and chain drive maintenance. Frame Chassis: Frame inspection, maintenance, and repair procedures. Suspension Front: Upside-down telescopic fork (e.g., Marzocchi or WP) service, including oil change, seal replacement, spring rates, damping adjustments, and inner tube inspection. Suspension Rear: Monoshock rear suspension system service, including shock absorber maintenance, linkage lubrication, bearing checks, and spring pre-load adjustments. Brakes Front: Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, brake pad replacement, fluid bleeding, and line inspection. Brakes Rear: Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, brake pad replacement, fluid bleeding, and line inspection. Wheels Hubs Spokes: Wheel bearing inspection and replacement, spoke tension adjustment, and rim maintenance. Electrical System: Wiring diagrams, lighting system (headlight, taillight, brake light), battery maintenance, fuse replacement, and basic troubleshooting of electrical faults. Bodywork Plastics: Fairing, seat, fuel tank cover, fenders, and graphics removal, installation, and maintenance. Procedures Included Basic Maintenance: Oil changes, filter replacements (air and oil if applicable), chain lubrication and adjustment, spark plug replacement, and general inspection procedures. Engine Rebuild: Complete top-end and bottom-end engine rebuild procedures, including torque specifications for critical fasteners. Suspension Servicing: Fork seal replacement, fork oil and level adjustments, shock absorber service, and linkage bearing maintenance. Brake System Service: Brake pad replacement, caliper service, master cylinder rebuild, and brake fluid bleeding procedures. Carburetor Tuning: Carburetor cleaning, adjustment, jetting selection based on environmental conditions, and idle speed setting. Troubleshooting Diagnostics: Common problems and their solutions for engine performance, electrical issues, starting problems, and braking system malfunctions. Wiring Diagrams: Detailed electrical schematics for the motorcycle's systems. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth Level: Comprehensive; covers everything from routine maintenance to complete engine and chassis overhauls. Diagnostic Capabilities: Detailed troubleshooting guides for identifying and resolving issues across all major systems. Rebuild Procedures: Step-by-step instructions for complete disassembly and reassembly of major components like the engine, transmission,...
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Tipo: Motorcycle
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SKU: 54826
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2007 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 07 PDF2007 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 07 PDF2007 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 07 PDF
This manual provides comprehensive service and repair information for the 2007 CR 250 and WR 250 models, designed for competition and versatile off-road use. With its Swedish heritage, there is a long-standing reputation for producing durable and high-performance off-road motorcycles. The CR and WR 250 lines represent this dedication, offering robust 250cc two-stroke engines and capable chassis configurations tailored for demanding riding conditions. These models are engineered for enthusiasts and competitors seeking a balance of power, agility, and reliability in the competitive off-road motorcycle segment. This Workshop Service Repair Manual is meticulously organized to guide owners, mechanics, and technicians through all aspects of maintaining and repairing the 2007 CR 250 and WR 250. It covers essential areas including detailed engine mechanicals, cooling, fuel, ignition, and exhaust systems, as well as the transmission, drivetrain, frame, and suspension. Furthermore, the manual provides in-depth procedures for brake system service, wheel and hub maintenance, and the electrical system, complete with wiring diagrams. Troubleshooting guides, special tool requirements, and common wear item identification are also included, ensuring a thorough understanding for effective upkeep and repair.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
CR 250 / WR 250
Year:
2007
Product Type:
Workshop Service Repair Manual
Format:
Digital Download (PDF)
👋 Introduction
Market Position
Segment:
Competition/Off-Road Motorcycle
Target Audience:
Husqvarna CR 250 and WR 250 owners, technicians, and enthusiasts requiring detailed service information.
Competitive Analysis
Competitors 2007:
KTM EXC 250, Yamaha YZ250, Honda CR250R, Suzuki RM250, Kawasaki KX250.
Key Features
Manual Advantage:
Provides OEM-level detail, crucial for accurate maintenance and repair of a specialized off-road motorcycle.
Documentation Scope:
Covers both competition (CR) and wide-ratio (WR) variants, suggesting comprehensive coverage for model year 2007.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair information for the 2007 Husqvarna CR 250 and WR 250 models.
Specific Systems:
Engine, chassis, suspension, brakes, electrical system, fuel system, cooling system, drivetrain, and bodywork.
Page Count
Estimated Pages:
Likely 300-500+ pages, typical for a complete OEM workshop manual.
Manual Type
Type:
OEM Workshop Service Repair Manual
Language
Language:
English (assumed, standard for most OEM manuals of this era).
Format
File Format:
PDF
Searchability:
Searchable PDF text allows for quick access to specific information.
Printability:
Printable pages for on-the-bench use.
Quality:
OEM quality scan, clear text and diagrams (assumed).
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown, assembly, inspection, and repair of the 250cc two-stroke engine, including piston, rings, cylinder, crankshaft, connecting rod, seals, and bearings.
Cooling System:
Maintenance, troubleshooting, and repair of the liquid cooling system, including radiator, hoses, water pump, and coolant specifications.
Fuel System:
Carburetor (Mikuni VM series or similar) disassembly, cleaning, adjustment, jetting, fuel tank, petcock, and fuel lines.
Ignition System:
CDI ignition system, stator, coil, spark plug specifications, timing adjustments, and troubleshooting.
Exhaust System:
Exhaust pipe, silencer maintenance, and packing replacement.
Transmission Drivetrain:
Gearbox disassembly, inspection, repair, clutch operation (including clutch plates, springs, and hydraulic actuation if applicable), and chain drive maintenance.
Frame Chassis:
Frame inspection, maintenance, and repair procedures.
Suspension Front:
Upside-down telescopic fork (e.g., Marzocchi or WP) service, including oil change, seal replacement, spring rates, damping adjustments, and inner tube inspection.
Suspension Rear:
Monoshock rear suspension system service, including shock absorber maintenance, linkage lubrication, bearing checks, and spring pre-load adjustments.
Brakes Front:
Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, brake pad replacement, fluid bleeding, and line inspection.
Brakes Rear:
Hydraulic disc brake system service, including caliper overhaul, master cylinder maintenance, brake pad replacement, fluid bleeding, and line inspection.
Wheels Hubs Spokes:
Wheel bearing inspection and replacement, spoke tension adjustment, and rim maintenance.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, brake light), battery maintenance, fuse replacement, and basic troubleshooting of electrical faults.
Bodywork Plastics:
Fairing, seat, fuel tank cover, fenders, and graphics removal, installation, and maintenance.
Procedures Included
Basic Maintenance:
Oil changes, filter replacements (air and oil if applicable), chain lubrication and adjustment, spark plug replacement, and general inspection procedures.
Engine Rebuild:
Complete top-end and bottom-end engine rebuild procedures, including torque specifications for critical fasteners.
Suspension Servicing:
Fork seal replacement, fork oil and level adjustments, shock absorber service, and linkage bearing maintenance.
Brake System Service:
Brake pad replacement, caliper service, master cylinder rebuild, and brake fluid bleeding procedures.
Carburetor Tuning:
Carburetor cleaning, adjustment, jetting selection based on environmental conditions, and idle speed setting.
Troubleshooting Diagnostics:
Common problems and their solutions for engine performance, electrical issues, starting problems, and braking system malfunctions.
Wiring Diagrams:
Detailed electrical schematics for the motorcycle's systems.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth Level:
Comprehensive; covers everything from routine maintenance to complete engine and chassis overhauls.
Diagnostic Capabilities:
Detailed troubleshooting guides for identifying and resolving issues across all major systems.
Rebuild Procedures:
Step-by-step instructions for complete disassembly and reassembly of major components like the engine, transmission, and suspension.
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Resolution:
High-resolution (expected for OEM PDF).
Binding Type
Binding:
Not applicable (digital download).
Paper Type
Paper:
Not applicable (digital download).
⚙️ Engine Specifications
Primary Engine
Type:
2-Stroke, Liquid-Cooled
Displacement:
249cc (approximate, common for 250cc class).
Bore X Stroke:
Specifics require manual consultation, typically around 66.4 x 72 mm for this era.
Combustion Chamber:
Details on compression ratio and combustion chamber design within the manual.
Performance
Horsepower:
Typically in the 40-50 HP range (specifics in manual).
Torque:
Specific torque figures would be detailed in the manual.
Fuel System
Carburetor:
Mikuni VM28SS or similar single Keihin PWK (common for this class, manual to confirm exact model and jetting).
Fuel Type:
Unleaded gasoline with 2-stroke oil pre-mix (manual will specify ratio, typically 32:1 or 40:1).
Lubrication
Premix System:
Manual mixing or automatic oil injection system (manual to confirm).
🔧 Transmission
Standard
Type:
6-Speed Constant Mesh
Optional
Variants:
CR models typically feature closer ratios for competition, WR models have wider ratios for versatility. Manual will detail specific gear ratios.
Features
Clutch:
Wet Multi-plate, Cable or Hydraulic Actuated (manual to confirm).
Final Drive:
Chain Drive (manual will specify chain pitch and sprocket sizes).
📐 Dimensions
Exterior
Wheelbase:
Approximately 1480-1500 mm (specifics in manual).
Seat Height:
Approximately 950-970 mm (specifics in manual).
Weights
Dry Weight:
Around 100-105 kg (specifics in manual).
Fuel Capacity:
Approximately 8-10 liters (specifics in manual).
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable for this off-road competition/enduro model; focus is on rider protection and control.
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for effective stopping power.
Passive Features
Frame Design:
Sturdy chromoly steel or aluminum frame for rigidity and rider control.
💡 Technology Features
Infotainment
Features:
Not applicable; focus is on performance and mechanical systems, not rider comforts or electronics.
Driver Assistance
Features:
Not applicable; this is a pure off-road motorcycle.
Connectivity
Features:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Crucial for 2-strokes; manual will specify for gearbox oil. Engine oil is via fuel pre-mix.
Air Filter Cleaning:
Frequent cleaning/replacement, especially in dusty conditions; manual will detail interval.
Spark Plug Replacement:
Regular checks and replacement recommended; manual will specify type and gap.
Suspension Service:
Fork oil changes and seal checks typically every 20-40 hours of use; manual will provide exact intervals.
Clutch Inspection:
Regular checks for wear and adjustment; manual will detail procedures.
Fluid Specifications
Gearbox Oil:
Manual will specify SAE grade and API classification (e.g., SAE 80W/90 GL-4).
Coolant:
Manual will specify type (e.g., ethylene glycol based) and mixture ratio with distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid (standard for most modern motorcycles; manual to confirm).
Premix Oil:
Manual will recommend specific 2-stroke synthetic or semi-synthetic oil and pre-mix ratio.
Known Issues
Common Wear Items:
Piston rings, clutch plates, wheel bearings, fork seals, exhaust packing, and chain/sprockets are common wear items on off-road motorcycles of this age.
Potential Faults:
Carburetor jetting sensitivity to altitude/temperature, occasional electrical connector issues, and normal 2-stroke engine wear.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road racing and motorcycle development.
Model Evolution
Cr Wr Lineage:
The CR (Competition) and WR (Wide Ratio/Enduro) lines represent Husqvarna's focus on dedicated off-road performance, with the 250cc two-stroke engine being a staple for decades.
Production
Era Context:
2007 marked a period where European manufacturers like Husqvarna were refining their off-road platforms, incorporating modern suspension and chassis designs.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the 2007 CR/WR 250 are not readily available, Husqvarna has a strong heritage in off-road motorsports, with models frequently recognized for performance and durability in their respective classes.
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