Basic Information Identification Make: Husqvarna Model: CR 65 Year: 2012 Product Type: Workshop Service Repair Manual Codes Product Identifier: 2012 Husqvarna CR 65 Workshop Service Repair Manual Download 12 PDF Introduction Market Position Category: Mini Motocross / Competition Bike Target Audience: Youth riders transitioning into competitive motocross or off-road riding. Competitive Analysis Competitors: KTM 65 SX, Yamaha YZ65, Kawasaki KX65, Suzuki RM65. Key Features Engine Type: Powerful 2-stroke engine tuned for performance in a competitive environment. Suspension: High-quality adjustable suspension (e.g., WP) providing excellent damping and rider control. Brakes: Hydraulic disc brakes front and rear for effective stopping power. Ergonomics: Designed for youth riders with appropriate seat height, handlebar position, and footpeg placement. Durability: Built with components intended for the rigors of racing and off-road use. Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance procedures for the 2012 Husqvarna CR 65. Engine Coverage: Engine assembly, disassembly, diagnostics, tuning, cooling system, lubrication system. Transmission Coverage: Gearbox inspection, repair, clutch service, shifting mechanisms. Chassis Coverage: Frame, suspension (front and rear), steering system, wheels, tires, brakes. Electrical Coverage: Ignition system, lighting, wiring diagrams, charging system. Bodywork Coverage: Body panels, seat, handlebars, footpegs, exhaust system. Page Count Estimated Pages: 12 PDF pages (Note: This seems low for a full workshop manual. This might refer to a specific set of core repair sections or a compressed digital version. A typical comprehensive workshop manual for a motorcycle would be significantly more pages.) Manual Type Type: Workshop Service Repair Manual (OEM Equivalent) Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: 2-stroke, single-cylinder, liquid-cooled engine. Fuel System: Carburetor (Mikuni VM24-535 or similar), fuel tank, fuel lines. Ignition System: CDI (Capacitor Discharge Ignition), spark plug specifications. Lubrication System: Premix lubrication (2-stroke oil mixed with fuel). Cooling System: Liquid cooling, radiator, water pump, coolant specifications. Transmission: 6-speed sequential gearbox. Clutch: Wet multi-plate clutch, clutch lever and cable adjustment. Suspension Front: Upside-down telescopic fork (e.g., WP or Marzocchi), adjustments, seal replacement. Suspension Rear: Monoshock with linkage system, shock absorber adjustments, bearing service. Brakes Front: Hydraulic disc brake, caliper specifications, pad replacement, fluid type (DOT 4). Brakes Rear: Hydraulic disc brake, caliper specifications, pad replacement, fluid type (DOT 4). Wheels Tires: Spoked wheels, tire sizes, inflation pressures, spoke tensioning. Steering: Handlebar specifications, steering head bearing maintenance. Electrical System: Wiring harness, battery (if applicable, though typically kick-start only), kill switch. Procedures Included Engine Rebuild: Detailed procedures for top-end and bottom-end engine rebuilds. Carburetor Tuning: Jetting, idle speed adjustment, mixture screw settings. Suspension Fork Service: Oil changes, seal replacements, spring preload adjustments. Brake Bleeding: Hydraulic brake system bleeding procedures for front and rear brakes. Clutch Adjustment: Lever play adjustment, cable lubrication. Troubleshooting: Diagnostic guides for common operating issues. Routine Maintenance: Pre-ride checks, oil changes, filter cleaning/replacement, chain adjustment. Electrical Diagnostics: Troubleshooting ignition and charging issues (limited due to simplicity). Technical Depth Depth Level: Comprehensive (OEM Standard) - Covers from basic maintenance to complete engine and chassis overhauls. Torque Specifications: Includes critical torque values for fasteners and assembly points. Clearances: Engine component clearances (piston ring gap, connecting rod play, etc.) and suspension settings. Wiring Diagrams: Essential for electrical system diagnostics and repairs. Special Tools: Lists and descriptions of specialized tools required for certain procedures. Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Quality: Assumed to be of good quality for readability and clarity, suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 65 cc (approximate, check specific model VIN for exact) Bore X Stroke: Typically around 43mm x 42mm (verify with manual) Compression Ratio: Typically around 8.5:1 to 9.0:1 (verify with manual) Performance Horsepower: Estimated 15-18 HP (at crank, exact figures vary by tuning and dyno) Torque: Estimated 6-8 lb-ft (at crank, exact figures vary) Fuel System Carburetor Model: Mikuni VM24-535 or similar performance-oriented carburetor. Fuel Type: Unleaded gasoline (91 octane or higher recommended for performance). Premix Ratio: Typically 32:1 or 40:1 (specify 2-stroke synthetic oil, refer to manual for exact) Transmission Standard Type: 6-speed, constant-mesh, sequential gearbox. Gear Ratios: Specific gear ratios will be detailed in the manual (e.g., 1st: 2.769, 2nd: 2.063, 3rd: 1.571, 4th: 1.273, 5th: 1.091, 6th: 0.917 - *example ratios, verify with manual*). Optional Options: N/A for this competition model. Features Clutch Type: Wet, multi-plate clutch. Clutch Actuation: Cable-operated. Final Drive: Chain drive (specific sprocket sizes and chain pitch detailed in manual). Dimensions Exterior Seat Height: Approx. 760-780 mm (29.9-30.7 inches) - adjustable via suspension settings. Ground Clearance: Approx. 280-300 mm (11.0-11.8 inches) - varies with suspension setup. Wheelbase: Approx. 1080-1100 mm (42.5-43.3 inches). Weights Dry Weight: Approx. 55-60 kg (121-132 lbs). Fuel Tank Capacity: Approx. 3-4 liters (0.8-1.0 US gallons). Oil...