2008 Husqvarna CR WR 125 Workshop Service Repair Manual Download 08 PDF
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Basic Information Identification Make: Husqvarna Model: CR 125 / WR 125 Year: 2008 Codes Product Code: Likely internal sales/inventory code, not a VIN prefix Introduction Market Position Target Audience: Owners and independent mechanics performing maintenance and repairs on 2008 Husqvarna CR 125 and WR 125 models. Competitive Analysis Value Proposition: Provides comprehensive OEM-level repair information, reducing reliance on less detailed third-party guides or expensive dealership labor. Key Features Completeness: Described as the 'Most Complete OEM' manual, indicating extensive coverage across all vehicle systems. Practicality: Focuses on practical application for service and repair. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Estimated 300-500 pages (typical for this type of manual) Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly procedures for the 125cc two-stroke engine. Cooling System: Radiator, hoses, thermostat, coolant specifications, bleeding procedures. Fuel System: Carburetor identification, adjustment, disassembly, cleaning, jetting, fuel pump (if applicable), fuel tank, fuel lines. Ignition System: CDI unit, spark plug specifications, ignition timing, stator, coil testing. Exhaust System: Exhaust pipe, silencer maintenance, packing replacement. Transmission And Drivetrain: Clutch assembly, gearbox disassembly/reassembly, gear inspection, chain and sprocket maintenance, lubrication. Suspension Front: Front fork disassembly, seal replacement, oil type and level, damping adjustments, spring preload. Suspension Rear: Monoshock absorber, linkage system, bearing maintenance, shock oil, gas pressure, spring adjustments. Braking System Front: Brake caliper, master cylinder, brake lines, brake pads, rotor inspection and replacement, fluid specifications, bleeding. Braking System Rear: Rear brake caliper, master cylinder, brake lines, brake pads, rotor inspection and replacement, fluid specifications, bleeding. Wheels And Tires: Wheel bearing maintenance, spoke tension, tire pressure recommendations, tire replacement. Electrical System: Wiring diagrams, lighting system, battery maintenance, fuse locations, switch operation. Frame And Bodywork: Frame inspection, subframe, plastic body panel removal/installation, seat, fuel tank mounting. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain lubrication, air filter cleaning/replacement, spark plug checks, brake checks. Troubleshooting: Diagnostic charts for common problems, symptoms, and solutions. Engine Repair: Piston and cylinder inspection/replacement, crankshaft and connecting rod service, valve clearance (if applicable, though unlikely for 125 2T), reed valve inspection. Suspension Rebuild: Detailed steps for fork seal replacement, shock absorber servicing. Electrical Diagnostics: Testing of charging system, ignition components, and lighting circuits. Clutch Adjustment And Service: Cable adjustment, clutch plate replacement. Carburetor Tuning: Jetting recommendations for different altitudes and conditions, idle speed adjustment. Technical Depth Diagnostic Information: Includes specifications for measurements, tolerances, and test procedures. Repair Procedures: Step-by-step instructions with diagrams for most mechanical and electrical repairs. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications. Parts Identification: Likely includes part numbers and exploded views for component identification (though not a dedicated parts catalog). Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable if properly OCR'd, but depends on source quality. Print Quality Image Resolution: Variable, but generally good quality for diagrams and illustrations in OEM manuals. Binding Type Digital Format: Downloadable file (no physical binding) Paper Type Digital Format: N/A (Digital) Engine Specifications Primary Engine Engine Type: 125cc Liquid-Cooled Two-Stroke Single-Cylinder Bore X Stroke: Typically around 54mm x 54.5mm (verify in manual for exact specs) Carburetor: Likely a Keihin PWK 38mm or similar (verify in manual) Performance Horsepower: Approximately 35-40 HP (estimate for class, verify in manual) Torque: Approximately 20-23 Nm (estimate for class, verify in manual) Fuel System Fuel Type: Unleaded Gasoline (95 RON or higher recommended, with 2-stroke oil pre-mix) Premix Ratio: Typically 40:1 or 50:1 (verify in manual) Lubrication Engine Oil Type: Specific 2-stroke synthetic or semi-synthetic oil (verify in manual for brand and specifications, e.g., JASO FD) Transmission Standard Type: 6-Speed Manual Synchromesh Features Clutch Type: Wet Multi-Plate Transmission Oil Type: Specific transmission oil (e.g., SAE 75W/90 or similar, verify in manual for exact specification and capacity) Dimensions Exterior Wheelbase: Approx. 1450-1470mm (CR/WR models vary, verify in manual) Seat Height: Approx. 960-980mm (verify in manual) Weights Dry Weight: Approx. 96-100 kg (verify in manual) Fuel Tank Capacity: Approx. 7-9 Liters (verify in manual) Safety Features Ratings Crash Test Data: N/A (Motorcycle - no formal crash test ratings like cars) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Suspension Performance: Adjustable front and rear suspension for optimal handling and control. Technology Features Infotainment Features: N/A (Basic off-road motorcycle, no infotainment features) Driver Assistance Features: N/A (No electronic driver assistance systems) Connectivity Features: N/A (No connectivity features) Maintenance Service Intervals Oil Change Interval: Transmission oil: Recommended every 10-15 hours of riding or annually (verify in manual). Air Filter Cleaning: Recommended after every few rides, depending on conditions. Spark Plug Replacement: Check and clean every 10-15 hours, replace as needed (refer to manual for specific type). Chain And Sprocket Inspection: Check tension and wear before every ride; lubricate frequently. Fluid Specifications Coolant Type: Ethylene Glycol based coolant with corrosion inhibitors (specific...
Diagnostic charts for common problems, symptoms, and solutions.
Engine Repair:
Piston and cylinder inspection/replacement, crankshaft and connecting rod service, valve clearance (if applicable, though unlikely for 125 2T), reed valve inspection.
Suspension Rebuild:
Detailed steps for fork seal replacement, shock absorber servicing.
Electrical Diagnostics:
Testing of charging system, ignition components, and lighting circuits.
Clutch Adjustment And Service:
Cable adjustment, clutch plate replacement.
Carburetor Tuning:
Jetting recommendations for different altitudes and conditions, idle speed adjustment.
Technical Depth
Diagnostic Information:
Includes specifications for measurements, tolerances, and test procedures.
Repair Procedures:
Step-by-step instructions with diagrams for most mechanical and electrical repairs.
Likely includes part numbers and exploded views for component identification (though not a dedicated parts catalog).
Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable if properly OCR'd, but depends on source quality.
Print Quality
Image Resolution:
Variable, but generally good quality for diagrams and illustrations in OEM manuals.
Binding Type
Digital Format:
Downloadable file (no physical binding)
Paper Type
Digital Format:
N/A (Digital)
Engine Specifications
Primary Engine
Engine Type:
125cc Liquid-Cooled Two-Stroke Single-Cylinder
Bore X Stroke:
Typically around 54mm x 54.5mm (verify in manual for exact specs)
Carburetor:
Likely a Keihin PWK 38mm or similar (verify in manual)
Performance
Horsepower:
Approximately 35-40 HP (estimate for class, verify in manual)
Torque:
Approximately 20-23 Nm (estimate for class, verify in manual)
Fuel System
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended, with 2-stroke oil pre-mix)
Premix Ratio:
Typically 40:1 or 50:1 (verify in manual)
Lubrication
Engine Oil Type:
Specific 2-stroke synthetic or semi-synthetic oil (verify in manual for brand and specifications, e.g., JASO FD)
Transmission
Standard
Type:
6-Speed Manual Synchromesh
Features
Clutch Type:
Wet Multi-Plate
Transmission Oil Type:
Specific transmission oil (e.g., SAE 75W/90 or similar, verify in manual for exact specification and capacity)
Dimensions
Exterior
Wheelbase:
Approx. 1450-1470mm (CR/WR models vary, verify in manual)
Seat Height:
Approx. 960-980mm (verify in manual)
Weights
Dry Weight:
Approx. 96-100 kg (verify in manual)
Fuel Tank Capacity:
Approx. 7-9 Liters (verify in manual)
Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle - no formal crash test ratings like cars)
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Suspension Performance:
Adjustable front and rear suspension for optimal handling and control.
Technology Features
Infotainment
Features:
N/A (Basic off-road motorcycle, no infotainment features)
Driver Assistance
Features:
N/A (No electronic driver assistance systems)
Connectivity
Features:
N/A (No connectivity features)
Maintenance
Service Intervals
Oil Change Interval:
Transmission oil: Recommended every 10-15 hours of riding or annually (verify in manual).
Air Filter Cleaning:
Recommended after every few rides, depending on conditions.
Spark Plug Replacement:
Check and clean every 10-15 hours, replace as needed (refer to manual for specific type).
Chain And Sprocket Inspection:
Check tension and wear before every ride; lubricate frequently.
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (specific type and mix ratio in manual).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (verify in manual).
Known Issues
Clutch Wear:
Common in 125cc two-strokes with aggressive riding; clutch plates may require replacement sooner than expected.
Carburetor Tuning Sensitivity:
Two-stroke carburetors can be sensitive to altitude and temperature changes, requiring frequent jetting adjustments for optimal performance.
Power Valve Maintenance:
The exhaust power valve system requires regular cleaning and lubrication to prevent sticking and ensure proper operation.
Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna has a long history in off-road motorsports, dating back to the early 20th century, known for its performance and durability in motocross and enduro.
Model Evolution
Cr Vs Wr:
CR (Competition) models are typically focused on motocross, while WR (World-class/Wide-ratio) models are geared towards enduro with wider gear ratios and often lights.
Production
Manufacturing Origin:
Historically Sweden, though ownership has changed over the years. Production for this era was likely in Sweden or Italy.
Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2008 model are unlikely to be widely documented, but Husqvarna as a brand is recognized for its off-road prowess.
Ratings
Editorial Reviews:
While specific awards are scarce, contemporary reviews would highlight the performance characteristics of the 125cc two-stroke engine for its class.
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