HUSQVARNA SM 610 S Workshop Repair Manual Download All 2000-2001 ModelS COVERED PDF
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🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 610 S
Model Variant:
Supermoto
Year:
2000-2001
Codes
Vehicle Codes Covered:
All 2000-2001 Model Variants
👋 Introduction
Market Position
Market Segment:
High-performance Supermoto motorcycle
Competitive Analysis
Key Competitors:
KTM 640 LC4, Yamaha WR450F, Honda XR650R
Key Features
Vehicle Design Philosophy:
Lightweight, agile, road-legal dirt bike with performance-oriented Supermoto modifications.
Manual Value Proposition:
Enables DIY servicing, repairs, and performance optimization for owners, reducing reliance on specialized shops.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive Workshop Repair
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, cooling, fuel, ignition, exhaust, performance tuning
Transmission Drivetrain:
Clutch, gearbox, final drive, chain adjustment
Chassis Suspension:
Front fork (USD), rear shock absorber, swingarm, steering head bearings
Braking System:
Front and rear hydraulic disc brakes, brake fluid, bleeding, caliper service
Electrical System:
Wiring diagrams, lighting, ignition system, charging system, battery, starter
Bodywork Frame:
Frame inspection, body panels, seating, fuel tank, exhaust system mounting
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, chain lubrication/adjustment, spark plug checks, air filter cleaning/replacement, brake pad inspection/replacement, coolant checks/replacement, valve clearance checks/adjustment
Repair Procedures:
Engine overhaul, transmission rebuild, clutch replacement, fork seal replacement, shock absorber service, brake caliper overhaul, carburetor overhaul/adjustment, electrical component testing/replacement
Troubleshooting Guidance:
Systematic diagnosis of common faults and performance issues
Technical Depth
Technical Depth:
Complete rebuilds, in-depth diagnostics, detailed specifications for all repairs
📊 Manual Specifications
File Format
File Format Compatibility:
Compatible with PC & Mac; supports Windows (95, 98, 2000, NT, XP, Vista, 7, 8) and macOS
Print Quality
Print Quality:
High-resolution, clear text and diagrams
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled (likely based on LC4 architecture)
Displacement:
Approx. 576cc (for the 610 designation)
Bore X Stroke:
Typically around 95mm x 82mm for this displacement range
Compression Ratio:
Likely around 11.0:1 to 12.0:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Estimated 50-55 HP at the crank
Torque:
Estimated 50-55 Nm
Fuel System
Carburetor Type:
Likely Keihin FCR or Mikuni TM series, single downdraft
Carburetor Size:
Typically 38-40mm
Lubrication
Oil Capacity:
Approximately 1.5-1.7 liters
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission Features:
N/A (standard for this model)
Features
Clutch Type:
Wet multi-plate, hydraulic actuation
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Seat Height:
Approx. 900-930mm (typical for Supermoto)
Ground Clearance:
Approx. 250-300mm
Weights
Dry Weight:
Approx. 130-140 kg
Fuel Tank Capacity:
Approx. 10-12 liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (motorcycle, not subject to automotive crash ratings)
Active Features
Braking System Type:
Hydraulic disc brakes front and rear
Front Brake Spec:
Single disc, hydraulic caliper (e.g., Brembo or Grimeca)
Rear Brake Spec:
Single disc, hydraulic caliper
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment Features:
N/A (basic instrumentation: speedometer, tachometer, odometer, trip meter)
Driver Assistance
Driver Assistance Systems:
N/A (motorcycle)
Connectivity
Connectivity Features:
N/A (motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (refer to manual for exact)
Chain Maintenance Interval:
Every 500-1000 km (lubrication and adjustment)
Valve Clearance Check Interval:
Every 6,000-10,000 km
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 motorcycle specific synthetic or semi-synthetic oil
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze coolant, 50/50 mix with distilled water
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, steering head bearings, fork seals, exhaust gaskets.
Potential Reliability Concerns:
Early models could experience issues with starter clutch engagement and charging system components if not maintained. Carburetor synchronization may require frequent checks.
Filter Part Numbers
Oil Filter Part Number Example:
HIFLOFILTRO HF155 or equivalent (verify with specific model number)
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish motorcycle manufacturer with a long history, known for off-road and performance bikes.
Model Evolution
Development Basis:
Evolved from Husqvarna's successful enduro and motocross lineage, adapted for street legality and Supermoto use.
Production
Manufacturing Location:
Primarily Italy, during the period when Cagiva Group owned Husqvarna.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
No widely publicized awards for this specific model; appreciated by enthusiasts for its performance and handling characteristics.
Early models could experience issues with starter clutch engagement and charging system components if not maintained. Carburetor synchronization may require frequent checks.
Filter Part Numbers
Oil Filter Part Number Example:
HIFLOFILTRO HF155 or equivalent (verify with specific model number)
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish motorcycle manufacturer with a long history, known for off-road and performance bikes.
Model Evolution
Development Basis:
Evolved from Husqvarna's successful enduro and motocross lineage, adapted for street legality and Supermoto use.
Production
Manufacturing Location:
Primarily Italy, during the period when Cagiva Group owned Husqvarna.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
No widely publicized awards for this specific model; appreciated by enthusiasts for its performance and handling characteristics.
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