This manual covers the SM510R Supermoto model produced between 2007 and 2008. Building on a strong heritage in off-road racing, the SM510R is engineered for agile performance and rider engagement. Its design translates off-road expertise into a capable supermoto machine, known for its dynamic handling and spirited performance. This workshop service repair manual provides comprehensive information for owners, DIY enthusiasts, and independent repair shops looking to maintain and understand this specific model. This comprehensive English-language manual offers factory-level technical data, detailed step-by-step repair instructions, and professional-grade diagnostic procedures for all covered systems, including engine, chassis, and electrical components. It features hundreds of diagrams, illustrations, and photos to aid in understanding complex procedures. The manual is designed to be a complete resource, enabling users to perform scheduled maintenance, fluid changes, inspections, and repairs effectively, ultimately helping to preserve the vehicle's performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: SM510R Year: 2007-2008 Model Variant: Supermoto Codes Vin Code: Refer to manual for specific VIN decoders and plate locations 👋 Introduction Market Position Target Audience: Husqvarna SM510R owners, DIY enthusiasts, independent repair shops Competitive Analysis Advantage: Provides factory-level technical data, saves on professional labor costs, comprehensive coverage Key Features Content Quality: Complete and intact, no missing/corrupt parts, same as used by local service shops Ease Of Use: Easy to follow directions, pictures, numbered instructions, searchable PDF format 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines/Trim/Transmissions Types for the specified years Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as 'hundreds') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, Cooling system, Engine top end, Engine lubrication system, Crankshaft/Transmission Chassis Systems: Clutch, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Repair Procedures: Step-by-step repair instructions for all covered systems Diagnostic Procedures: Troubleshooting, fault diagnosis, symptom analysis Assembly Disassembly: Detailed disassembly, cleaning, inspection, and reassembly guidance Technical Depth Depth: Professional-level diagnostic, repair, and maintenance information Diagrams Illustrations: Hundreds of diagrams, detailed information, pictures, drawings, photos, enlarged inset views Information Source: Original manufacturer documentation 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT Binding Type Binding: Digital Download (printable sections) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (expected for SM510R) Displacement: 503cc (typical for SM510R, confirm with manual) Performance Horsepower: Refer to manual for specific output figures (typically in the 50-60 HP range) Torque: Refer to manual for specific output figures Fuel System Fuel Delivery: Fuel Injection (expected for this era/model) Fuel Type: Unleaded gasoline Lubrication System Oil Type: Refer to manual for specific viscosity and API classification (e.g., SAE 10W-40, JASO MA) Cooling System Cooling Method: Liquid-cooled Coolant Type: Refer to manual for specific coolant mixture (e.g., ethylene glycol based) 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Transmissions: N/A Features Clutch Type: Wet multi-plate clutch Transmission Fluid: Refer to manual for specific type and capacity (often shared with engine oil for simpler models) 📐 Dimensions Exterior Wheelbase: Refer to manual for exact specification Seat Height: Refer to manual for exact specification Weights Dry Weight: Refer to manual for exact specification (typically around 130-140 kg) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is not typically rated by crash test agencies like NHTSA/Euro NCAP) Active Features Braking System: Hydraulic disc brakes front and rear Suspension Features: Adjustable front forks and rear shock absorber Passive Features Lighting: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster Driver Assistance Driver Assistance Features: N/A (Motorcycle focus is on rider control) Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 km or annually) Spark Plug Replacement: Refer to manual for specific interval Valve Clearance Check: Refer to manual for specific interval (crucial for performance and engine longevity) Fluid Specifications Brake Fluid Type: Refer to manual for specific DOT rating (e.g., DOT 4) Coolant Specifications: Refer to manual for type and mixture ratio Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, tires, fork seals (typical for high-performance bikes) Electrical Gremlins: Can occur on any motorcycle; manual's wiring diagrams are essential for troubleshooting 📚 Vehicle History Brand Heritage Brand Origin: Swedish origin, known for off-road and performance motorcycles Model Evolution Supermoto Development: Husqvarna has a long history in off-road racing, translating this expertise into competitive supermoto machines Production Manufacturing Location: Historically Italy (under Cagiva ownership) for this period,...