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Husqvarna SMR449 SMR511 2011 Workshop Repair Service Manual

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This workshop repair service manual covers the 2011 SMR449 and SMR511 models, celebrated for their Italian heritage and performance-oriented design. These supermoto/dual-sport motorcycles, derived from off-road competition lineage, feature powerful single-cylinder engines, with the 511 boasting a 503cc displacement and the 449 a 449.4cc engine. Known for their agile handling and aggressive styling, these bikes offer a focused riding experience suitable for both street and light off-road use. The SMR models are engineered with a strong emphasis on performance and rider engagement, making them a unique proposition in their segment. This comprehensive English-language manual provides detailed guidance for owners, mechanics, and technicians. It covers essential maintenance procedures, including routine checks, fluid changes, and component replacements, alongside in-depth troubleshooting for common issues and advanced diagnostic steps. The manual details repair procedures for all major systems, such as the engine, transmission, chassis, brakes, and electrical system, offering step-by-step instructions for disassembly and reassembly. Technical specifications, including torque values, clearances, and fluid capacities, are also provided, ensuring accurate and effective maintenance and repair to keep your SMR running optimally. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Segment: Supermoto / Dual-Sport Motorcycle Target Audience: Enthusiasts, professional mechanics, and DIY owners seeking in-depth repair and maintenance knowledge Competitive Analysis Key Competitors Model Type: KTM EXC-F, Yamaha WR-F, Honda CRF-X (Supermoto conversions/variants) Key Features Unique Selling Points: Italian heritage, powerful single-cylinder engines (especially the 510cc variant), focused on performance and handling for street and light off-road use Manual Value Proposition: Essential resource for maintaining and repairing these specialized performance motorcycles, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Models Covered: SMR449, SMR511 Years Covered: 2011 Engine Variants Covered: All engine variants Trim Levels Covered: All trim levels Page Count Estimated Page Count: Varies by specific manual, typically 300-600 pages for comprehensive workshop manuals Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanicals, lubrication, cooling, fuel, ignition, emissions, starting system, charging system Transmission: Clutch, gearbox, final drive, lubrication Chassis: Frame, suspension (front and rear), steering system, wheels, tires Brakes: Brake system components, hydraulic circuits, ABS (if applicable), maintenance, bleeding procedures Electrical System: Battery, ignition, lighting, instrumentation, wiring diagrams, ECU, sensors, actuators Bodywork: Body panels, fairings, seating, fuel tank, exhaust system, body maintenance Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement Troubleshooting: Diagnostic procedures for common problems, error code interpretation, fault finding guides Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul Disassembly Assembly: Detailed instructions for dismantling and reassembling major components and sub-assemblies Technical Data And Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to major engine and chassis overhauls Diagnostics Level: Advanced diagnostic procedures and troubleshooting trees Repair Detail: Detailed component-level repair and rebuilding instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type 449: Single-cylinder, 4-stroke Displacement 449: 449.4 cc (approx.) Engine Type 511: Single-cylinder, 4-stroke Displacement 511: 503 cc (approx.) Performance Bore Stroke 449: Refer to manual for precise specifications (typical for this era: ~98mm x 59.6mm) Bore Stroke 511: Refer to manual for precise specifications (typical for this era: ~98mm x 66.1mm) Horsepower Estimate 449: Approx. 48-50 HP (factory specification) Horsepower Estimate 511: Approx. 50-52 HP (factory specification) Torque Estimate 449: Approx. 40-42 Nm (factory specification) Torque Estimate 511: Approx. 42-44 Nm (factory specification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Refer to manual for precise specifications (typically 42-46mm for this class) Ignition System: Digital CDI with variable ignition timing Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil meeting JASO MA/MA2 and API SG or higher specifications (e.g., 10W-40 or 15W-50 depending on climate, refer to manual for exact grade) Engine Oil Capacity 449: Approx. 1.1 - 1.3 liters (refer to manual for precise capacity with filter change) Engine Oil Capacity 511: Approx. 1.2 - 1.4 liters (refer to manual for precise capacity with filter change) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate, hydraulic actuation Gear Ratios: Detailed gear ratios provided in the manual for each gear Transmission Oil Type: Dedicated transmission oil or high-quality motorcycle engine oil meeting specific requirements (refer to manual for exact specifications) Transmission Oil Capacity: Refer to manual for precise capacity 📐 Dimensions Exterior Wheelbase: Approx. 1470-1490 mm (refer to...
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Husqvarna SMR449 SMR511 2011 Workshop Repair Service ManualHusqvarna SMR449 SMR511 2011 Workshop Repair Service ManualHusqvarna SMR449 SMR511 2011 Workshop Repair Service ManualHusqvarna SMR449 SMR511 2011 Workshop Repair Service Manual
This workshop repair service manual covers the 2011 SMR449 and SMR511 models, celebrated for their Italian heritage and performance-oriented design. These supermoto/dual-sport motorcycles, derived from off-road competition lineage, feature powerful single-cylinder engines, with the 511 boasting a 503cc displacement and the 449 a 449.4cc engine. Known for their agile handling and aggressive styling, these bikes offer a focused riding experience suitable for both street and light off-road use. The SMR models are engineered with a strong emphasis on performance and rider engagement, making them a unique proposition in their segment. This comprehensive English-language manual provides detailed guidance for owners, mechanics, and technicians. It covers essential maintenance procedures, including routine checks, fluid changes, and component replacements, alongside in-depth troubleshooting for common issues and advanced diagnostic steps. The manual details repair procedures for all major systems, such as the engine, transmission, chassis, brakes, and electrical system, offering step-by-step instructions for disassembly and reassembly. Technical specifications, including torque values, clearances, and fluid capacities, are also provided, ensuring accurate and effective maintenance and repair to keep your SMR running optimally.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR449 / SMR511
Year:
2011
Product Type:
Workshop Repair Service Manual
Format:
PDF Download
👋 Introduction
Market Position
Segment:
Supermoto / Dual-Sport Motorcycle
Target Audience:
Enthusiasts, professional mechanics, and DIY owners seeking in-depth repair and maintenance knowledge
Competitive Analysis
Key Competitors Model Type:
KTM EXC-F, Yamaha WR-F, Honda CRF-X (Supermoto conversions/variants)
Key Features
Unique Selling Points:
Italian heritage, powerful single-cylinder engines (especially the 510cc variant), focused on performance and handling for street and light off-road use
Manual Value Proposition:
Essential resource for maintaining and repairing these specialized performance motorcycles, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Models Covered:
SMR449, SMR511
Years Covered:
2011
Engine Variants Covered:
All engine variants
Trim Levels Covered:
All trim levels
Page Count
Estimated Page Count:
Varies by specific manual, typically 300-600 pages for comprehensive workshop manuals
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals, lubrication, cooling, fuel, ignition, emissions, starting system, charging system
Transmission:
Clutch, gearbox, final drive, lubrication
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Brake system components, hydraulic circuits, ABS (if applicable), maintenance, bleeding procedures
Electrical System:
Battery, ignition, lighting, instrumentation, wiring diagrams, ECU, sensors, actuators
Bodywork:
Body panels, fairings, seating, fuel tank, exhaust system, body maintenance
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation, fault finding guides
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul
Disassembly Assembly:
Detailed instructions for dismantling and reassembling major components and sub-assemblies
Technical Data And Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to major engine and chassis overhauls
Diagnostics Level:
Advanced diagnostic procedures and troubleshooting trees
Repair Detail:
Detailed component-level repair and rebuilding instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 449:
Single-cylinder, 4-stroke
Displacement 449:
449.4 cc (approx.)
Engine Type 511:
Single-cylinder, 4-stroke
Displacement 511:
503 cc (approx.)
Performance
Bore Stroke 449:
Refer to manual for precise specifications (typical for this era: ~98mm x 59.6mm)
Bore Stroke 511:
Refer to manual for precise specifications (typical for this era: ~98mm x 66.1mm)
Horsepower Estimate 449:
Approx. 48-50 HP (factory specification)
Horsepower Estimate 511:
Approx. 50-52 HP (factory specification)
Torque Estimate 449:
Approx. 40-42 Nm (factory specification)
Torque Estimate 511:
Approx. 42-44 Nm (factory specification)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Refer to manual for precise specifications (typically 42-46mm for this class)
Ignition System:
Digital CDI with variable ignition timing
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil meeting JASO MA/MA2 and API SG or higher specifications (e.g., 10W-40 or 15W-50 depending on climate, refer to manual for exact grade)
Engine Oil Capacity 449:
Approx. 1.1 - 1.3 liters (refer to manual for precise capacity with filter change)
Engine Oil Capacity 511:
Approx. 1.2 - 1.4 liters (refer to manual for precise capacity with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate, hydraulic actuation
Gear Ratios:
Detailed gear ratios provided in the manual for each gear
Transmission Oil Type:
Dedicated transmission oil or high-quality motorcycle engine oil meeting specific requirements (refer to manual for exact specifications)
Transmission Oil Capacity:
Refer to manual for precise capacity
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470-1490 mm (refer to manual for precise spec)
Seat Height:
Approx. 900-920 mm (refer to manual for precise spec)
Weights
Dry Weight:
Approx. 130-135 kg (refer to manual for precise spec)
Fuel Tank Capacity:
Approx. 7.5 - 8.5 Liters (refer to manual for precise spec)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not receive automotive crash test ratings)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), Brembo calipers often fitted
Tire Specifications:
Refer to manual for specific tire sizes, e.g., Front: 120/70-17, Rear: 150/60-17 or similar Supermoto fitments
Passive Features
Frame Construction:
Perimeter frame, often chromoly steel or aluminum
💡 Technology Features
Infotainment
Infotainment System:
Basic digital or analog instrument cluster, no advanced infotainment features
Driver Assistance
ABS:
May be optional or standard depending on market and specific model variant. Manual will clarify.
Connectivity
Connectivity Features:
None beyond basic diagnostic port for ECU access
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually, but consult the manual for exact intervals based on usage.
Air Filter Cleaning:
Recommended every 1,000 - 2,000 km, or more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 6,000 - 10,000 km, but varies by plug type.
Valve Clearance Check:
Usually around 10,000 - 15,000 km, critical for performance and longevity.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant mixture (50/50 with distilled water) meeting specific industry standards (refer to manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, suspension seals (typical for performance motorcycles).
Potential Issues:
EFI system sensitivity, potential for stator failure (common in some European bikes of this era), occasional electrical gremlins. The manual will detail diagnostic procedures.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna motorcycles has a long and storied history dating back to 1903 in Sweden, now owned by KTM Group (at the time of this model's production).
Model Evolution
Development Basis:
The SMR models are derived from Husqvarna's off-road competition heritage (TE and TC series), adapted for street legality and supermoto performance.
Production
Manufacturing Location:
Italy (under BMW ownership prior to KTM acquisition)
🏆 Awards & Recognition
Recognitions
Brand Recognitions:
Husqvarna has a strong pedigree in off-road racing, contributing to the sporty character of the SMR models.
Ratings
Motorcycle Reviews:
Praise typically focused on handling, power delivery, and aggressive styling. Reviews often mention a firm ride and focused ergonomics suitable for spirited riding.
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