HUSQVARNA TC 250 450 510 Workshop Repair Manual Download All 2007 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: TC 250, TC 450, TC 510 Model Variant: Competition Motocross Year: 2007 Codes Manual Type: Workshop Service Repair Manual Format: PDF Download 👋 Introduction Market Position Target Audience: Husqvarna TC 250, 450, 510 owners and mechanics seeking in-depth repair and maintenance guidance. Competitive Analysis Value Proposition: Provides essential, factory-level technical data for DIY servicing, reducing reliance on expensive dealership repairs and ensuring proper maintenance. Key Features Instant Access: Instant download functionality allows immediate access to repair information. Visual Guidance: Includes easy-to-read exploded views and diagrams for accurate component identification and assembly. Completeness: Designed to cover all service and repair procedures for the specified models and year. 📋 Manual Details Coverage Areas Vehicle Models Covered: Husqvarna TC 250, TC 450, TC 510 (2007 Model Year) Engine Variants Covered: 250cc, 450cc, 510cc Page Count Estimated Page Count: Estimated 300-500+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type Detailed: Comprehensive Workshop Service and Repair Manual Language Language: English Format File Format Type: Digital PDF 📖 Manual Coverage Systems Covered Engine: Top-end rebuilds, bottom-end procedures, piston, rings, valves, timing, cooling system, lubrication Fuel System: Carburetor overhaul and adjustment (Mikuni/Keihin likely), fuel pump, fuel lines, fuel tank maintenance Ignition System: CDI unit, spark plug, stator, ignition timing Transmission: Clutch assembly, gearbox overhaul, gear selection, oil change procedures, ratios Suspension: Front fork (e.g., Marzocchi Shiver USD) disassembly, seal replacement, oil levels, damping adjustments; Rear shock absorber service, linkage maintenance Brakes: Front and rear hydraulic brake systems, caliper service, master cylinder overhaul, brake pad replacement, bleeding procedures Electrical System: Wiring diagrams, lighting, battery, charging system, starter motor (if applicable for certain models/years), troubleshooting electrical faults Chassis And Frame: Frame inspection, steering head bearing service, swingarm maintenance, wheel bearings Cooling System: Radiator inspection and cleaning, coolant replacement, hoses, water pump Procedures Included Maintenance: Pre-ride checks, oil and filter changes, chain adjustment, air filter cleaning, spark plug replacement, general lubrication Repair: Engine internal repairs, transmission overhaul, suspension rebuilds, brake system service, electrical component replacement Troubleshooting: Diagnostic procedures for common issues, fault finding trees, electrical troubleshooting guides Disassembly Reassembly: Step-by-step instructions with clear diagrams for all major components and systems Adjustments: Carburetor tuning, suspension setting, clutch and throttle cable adjustments Technical Depth Depth Of Information: Comprehensive: Covers routine maintenance to complete engine and chassis overhauls. Includes detailed specifications and diagnostic procedures. Diagnostic Capabilities: Advanced: Includes troubleshooting charts and common problem identification for all major systems. Diagrams Illustrations Visual Aids: Exploded views, step-by-step illustrations, wiring diagrams, torque charts 📊 Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11, macOS) Searchability: Likely searchable text within the PDF, allowing quick access to specific topics. Print Quality Printability: Printable pages for workshop use. Binding Type Binding Method: N/A (Digital Download) Paper Type Paper Quality Ideal: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder (liquid-cooled) Bore Stroke Tc250: Approx. 73mm x 59.8mm (Specific figures to be confirmed in manual) Bore Stroke Tc450: Approx. 97mm x 60.8mm (Specific figures to be confirmed in manual) Bore Stroke Tc510: Approx. 98mm x 71.8mm (Specific figures to be confirmed in manual) Performance Horsepower Tc250: Estimated 35-40 HP (Specific figures to be confirmed in manual) Horsepower Tc450: Estimated 45-50 HP (Specific figures to be confirmed in manual) Horsepower Tc510: Estimated 50-55 HP (Specific figures to be confirmed in manual) Fuel System Carburetor Type Common: Mikuni VM38SS or Keihin FCR 39/41 (Model dependent, confirm in manual) Fuel Type: Unleaded gasoline, minimum 90 octane 🔧 Transmission Standard Transmission Type: 5-speed manual, constant mesh Features Clutch Type: Wet multi-plate Transmission Oil Type Common: API SG, JASO MA certified 10W-40 or 10W-50 motorcycle specific lubricant (Confirm in manual) 📐 Dimensions Weights Dry Weight Tc250: Approx. 105 kg (231 lbs) (Specific figures to be confirmed in manual) Dry Weight Tc450: Approx. 110 kg (243 lbs) (Specific figures to be confirmed in manual) Dry Weight Tc510: Approx. 111 kg (245 lbs) (Specific figures to be confirmed in manual) Exterior Wheelbase: Approx. 1470-1490 mm (57.9-58.7 in) (Model dependent, confirm in manual) Seat Height: Approx. 970-980 mm (38.2-38.6 in) (Model dependent, confirm in manual) 🛡️ Safety Features Ratings Safety Standard: Off-road competition vehicle, not typically rated by consumer safety organizations like NHTSA or Euro NCAP. Active Features Braking System: Hydraulic disc brakes front and rear (Brand typically Brembo). Passive Features Frame Construction: Chromoly steel perimeter frame designed for rigidity and impact resistance. 💡 Technology Features Infotainment Features: N/A (Dedicated competition motocross bike, no infotainment system present). Driver Assistance Features: N/A (No electronic rider aids present). Connectivity Features: N/A (No connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Every 10-15 hours of riding or annually (confirm in manual). Air Filter Cleaning: After every 5-10 hours of riding, or more frequently in dusty conditions. Spark...
As with many high-performance motocross bikes, regular and meticulous maintenance is key to reliability. Some units may have experienced carburetor tuning quirks or minor electrical gremlins. The manual will address these.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Swedish, with Italian manufacturing during this era (under Cagiva ownership).
Model Evolution
Motocross Development:
Husqvarna has a long and storied history in motocross and off-road racing, with continuous development of their TC line.
Production
Manufacturing Location Era:
Varese, Italy (during the Cagiva Group ownership period).
🏆 Awards & Recognition
Recognitions
Motocross Reputation:
Husqvarna motorcycles are known for their off-road prowess and racing heritage, often receiving positive reviews in motocross publications for their performance and handling during their respective production years.
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