The TC 250R, a 2013 model, is a high-performance motocross motorcycle engineered for competition. It features a potent 250cc two-stroke, single-cylinder engine known for its robust power delivery and a lightweight chassis designed for agile handling. With a heritage rooted in off-road racing, the brand has continuously refined its TC line to maintain a competitive edge. This model is built to excel in demanding off-road environments, offering riders a pure, unadulterated racing experience. This comprehensive workshop service manual provides detailed instructions for the repair, maintenance, and adjustment of the TC 250R. Covering a wide array of systems including the engine, transmission, chassis, and electrical system, it offers step-by-step procedures, troubleshooting guides, and essential technical specifications. The manual is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of the motorcycle through accurate and thorough guidance. 🏷️ Basic Information Identification Make: Husqvarna Model: TC 250R Year: 2013 Codes Engine Code: Not specified in product information 👋 Introduction Market Position Segment: Motocross/Off-Road Competition Motorcycle Competitive Analysis Competitors: KTM EXC 250, Yamaha YZ250, Honda CRF250X, Kawasaki KX250X, Suzuki RM-Z250. Key Features Features: High-performance 250cc two-stroke engine, lightweight chassis, competition-focused design. The manual provides essential technical data for optimal performance and maintenance. 📋 Manual Details Coverage Areas Areas: Repair, maintenance, adjustments, removal, installation, troubleshooting, diagnosis, specifications, diagrams, procedures. Page Count Pages: 351 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed procedures for engine disassembly, assembly, maintenance, adjustments, and troubleshooting. Transmission: Coverage likely includes gearbox, clutch, and related components. Chassis: Includes suspension, steering, and frame components. Electrical System: Diagnosis and repair of electrical components, wiring diagrams (likely). Braking System: Information on brake system maintenance, adjustments, and component replacement. Cooling System: Procedures for radiator, coolant, and related components. Fuel System: Details on fuel delivery, carburetor/injection system, and fuel tank. Procedures Included Maintenance: Periodic maintenance schedules, fluid checks and changes, filter replacements. Repair: Step-by-step instructions for component repair and replacement. Troubleshooting: Diagnostic flowcharts and common issue resolution. Adjustments: Precise instructions for all necessary adjustments (e.g., valve clearance, carburetor settings). Disassembly Assembly: Detailed procedures for taking apart and reassembling vehicle components. Installation: Guidance on installing new or reconditioned parts. Wiring Diagrams: Likely included for electrical system diagnostics and repairs. Technical Depth Depth: Comprehensive, step-by-step procedures with pictorial diagrams, covering basic to advanced repair and maintenance tasks. 📊 Manual Specifications File Format Quality: High quality, printable pages. Adobe Reader required. Print Quality Quality: Printable pages, allowing for hard copy use. Binding Type Type: N/A (Digital PDF Download) Paper Type Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Type: 2-stroke, single-cylinder Displacement: 249cc (as indicated by model name) Performance Horsepower: Specific figures not provided, but expected to be competitive for its class. Torque: Specific figures not provided, but expected to deliver strong low-to-mid range power. Fuel System Carburetor: Likely a Keihin or Mikuni carburetor, specifications available in the manual. Cooling System Type: Liquid-cooled Lubrication Type: Pre-mix or Oil Injection (to be confirmed by manual). 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Hydraulically operated, multi-plate wet clutch. 📐 Dimensions Exterior Wheelbase: Specific figures not provided, typical for motocross bikes. Weights Dry Weight: Specific figures not provided, typically around 220-230 lbs (100-105 kg) for this class. Seat Height: Specific figures not provided, typical for motocross bikes. 🛡️ Safety Features Ratings Crash Safety: N/A (Competition motorcycle not typically subjected to road vehicle safety ratings). Active Features Features: Focus on responsive handling, powerful brakes, and rider control. Passive Features Features: Ergonomic design for rider safety and control during competition. 💡 Technology Features Infotainment Features: N/A (Pure competition off-road motorcycle, typically no infotainment features). Driver Assistance Features: N/A (Focus is on rider input and machine control, not electronic driver assistance). Connectivity Features: N/A (No electronic connectivity features). 🔧 Maintenance Service Intervals Oil Change: Recommended based on operating hours (e.g., every 10-15 hours of competition use) or mileage, detailed in the manual. Air Filter Cleaning: Frequent cleaning/replacement recommended, especially in dusty conditions. Spark Plug Replacement: Intervals specified in the manual, dependent on usage. Engine Rebuild: Recommended rebuild intervals for top-end (piston, rings) and bottom-end (crankshaft, bearings) are critical and detailed in the manual. Fluid Specifications Engine Oil: Specific SAE viscosity grade and JASO rating for 2-stroke oil required for premix or oil injection (detailed in manual). Coolant: Specific type and mixture ratio for liquid-cooled engine (e.g., ethylene glycol-based antifreeze). Brake Fluid: DOT 4 or DOT 5.1 recommended for hydraulic brake systems (verify with manual). Gear Oil: Specific viscosity grade for the transmission (e.g., SAE 80W/90). Known Issues Common Issues: Typical for motocross bikes: clutch wear, piston ring wear, chain and sprocket wear, suspension seal leaks. Manual provides guidance on prevention and repair. Preventative Maintenance: Emphasis on regular cleaning, lubrication, and timely replacement of...