Husqvarna TE-SMR 570 Motorcycle 2004 Repair Workshop Service Manual
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This manual covers the 2004 TE-SMR 570, a powerful and versatile motorcycle known for its robust engineering and off-road heritage. Built by a company with a long legacy in motorcycle manufacturing, this model represents a blend of enduro capability and supermoto performance. The 570cc single-cylinder engine provides ample power and torque for a variety of riding conditions, reflecting the company's commitment to producing high-performance machines for discerning riders. This comprehensive workshop service manual is designed to assist owners, DIY enthusiasts, and professional technicians in maintaining and repairing the 2004 TE-SMR 570. It provides detailed information on general maintenance, troubleshooting, engine disassembly and re-assembly, suspension systems, brakes, and the electrical system. The manual includes step-by-step instructions, technical specifications, torque values, and guidance on specialized tools, ensuring that all service and repair procedures are carried out correctly and efficiently. 🏷️ Basic Information Identification Make: Husqvarna Model: TE-SMR 570 Year: 2004 Product Type: Repair Workshop Service Manual Delivery Method: Digital Download Codes Chassis Code Identifier: Likely model-specific identifier not provided in product info, typical for Husqvarna off-road bikes of this era. Engine Code Identifier: Likely model-specific identifier not provided in product info, referring to the 570cc engine. 👋 Introduction Market Position Target Audience: Husqvarna TE-SMR 570 owners, DIY enthusiasts, independent motorcycle repair shops, and professional mechanics. Purpose: To provide comprehensive, factory-level guidance for maintaining, repairing, and restoring the 2004 Husqvarna TE-SMR 570 motorcycle. Competitive Analysis Value Proposition: Offers significant cost savings by enabling owners to perform their own repairs and maintenance, replicating the quality and information found in official dealership manuals. Key Features Feature List: Detailed illustrations, step-by-step instructions, troubleshooting guidance, factory specifications, torque values, and regional notes (USA/CDN-AUS). Authenticity Claim: Marketed as the same manual used by professional technicians and workshops, produced by the manufacturer. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, maintenance, troubleshooting, and diagnostics for the Husqvarna TE-SMR 570 (2004). Specific Sections Mentioned: General Maintenance, Troubles and remedies, Settings and adjustments, General operations, Engine disassembly, Engine overhauling, Engine re-assembly, Front suspension, Rear suspension, Brakes, Electric system, Engine cooling system, Optional component List, Specific tools, Torque wrench settings, Notes for USA/CDN-AUS models. Page Count Total Pages: 383 Manual Type Type: Workshop Service Manual / Repair Manual / Factory Manual Language Language: Likely English, based on product description context and target markets. Specific language not explicitly stated but implied. Format Format: PDF Download File Types Possible: PDF, ZIP, RAR, EXE (depending on supplier packaging) Readability: Readable on any computer (Windows, Linux, Mac) with a PDF reader. May require unzipping software (WinZip, WinRAR). 📖 Manual Coverage Systems Covered Engine Systems: Complete engine disassembly, overhaul, re-assembly, cooling system, fuel system (implied by tuning/settings), lubrication. Chassis Systems: Front suspension, rear suspension, brakes (front and rear), frame, steering. Electrical Systems: Wiring diagrams, ignition system, lighting, instrumentation, battery, charging system (implied). Bodywork And Fittings: Body panels, seating, controls, accessories (implied by optional components). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, air filter cleaning/replacement, spark plug checks, brake adjustments, suspension checks. Diagnostic Procedures: Troubleshooting common issues, identifying faults, systematic diagnostic steps for various systems. Repair And Rebuild: Detailed instructions for component disassembly, inspection, repair, and re-assembly of engine, transmission, suspension, and braking systems. Adjustments And Settings: Carburetor settings, ignition timing adjustments, suspension sag and damping adjustments, clutch and brake lever adjustments. Special Tools: Identification of specialized tools required for specific maintenance and repair tasks. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine overhauls and complex diagnostics. Suitable for DIY enthusiasts and professional technicians. Detail Level: Illustrated with clear step-by-step instructions and detailed diagrams. Likely includes exploded views for component identification. 📊 Manual Specifications File Format Format: PDF File Size Indication: Can be large (up to 2550MB), requires sufficient storage space and a stable internet connection for download. Print Quality Printability: Printable on any computer and printer. No restrictions mentioned on printing. Illustration Quality: Illustrated with clear, detailed, and zoomable graphics, including exploded views. Binding Type Binding: Not applicable (Digital download) Paper Type Paper Type: Not applicable (Digital download) Other Licensing And Usage: User can save, store, and print. No lifetime storage provided by the vendor; user must save promptly after download. Manuals do not time out or expire. ⚙️ Engine Specifications Primary Engine Engine Type: Likely single-cylinder, four-stroke (typical for TE-SMR designation, although specific details are not in the provided text). Actual displacement is 570cc. Displacement: 570 cc Engine Configuration: Single-cylinder Performance Horsepower: Specific figures not provided in the product description. Manual would contain this data. Torque: Specific figures not provided in the product description. Manual would contain this data. Fuel System Fuel Delivery: Likely carburetor-based for a 2004 model, specific details (e.g., carburetor model, jetting) would be in the manual. Cooling System Cooling Method: Likely liquid-cooled, given the 'TE' designation often implies a trail/enduro focus which benefits...
This manual covers the 2004 TE-SMR 570, a powerful and versatile motorcycle known for its robust engineering and off-road heritage. Built by a company with a long legacy in motorcycle manufacturing, this model represents a blend of enduro capability and supermoto performance. The 570cc single-cylinder engine provides ample power and torque for a variety of riding conditions, reflecting the company's commitment to producing high-performance machines for discerning riders.
This comprehensive workshop service manual is designed to assist owners, DIY enthusiasts, and professional technicians in maintaining and repairing the 2004 TE-SMR 570. It provides detailed information on general maintenance, troubleshooting, engine disassembly and re-assembly, suspension systems, brakes, and the electrical system. The manual includes step-by-step instructions, technical specifications, torque values, and guidance on specialized tools, ensuring that all service and repair procedures are carried out correctly and efficiently.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE-SMR 570
Year:
2004
Product Type:
Repair Workshop Service Manual
Delivery Method:
Digital Download
Codes
Chassis Code Identifier:
Likely model-specific identifier not provided in product info, typical for Husqvarna off-road bikes of this era.
Engine Code Identifier:
Likely model-specific identifier not provided in product info, referring to the 570cc engine.
👋 Introduction
Market Position
Target Audience:
Husqvarna TE-SMR 570 owners, DIY enthusiasts, independent motorcycle repair shops, and professional mechanics.
Purpose:
To provide comprehensive, factory-level guidance for maintaining, repairing, and restoring the 2004 Husqvarna TE-SMR 570 motorcycle.
Competitive Analysis
Value Proposition:
Offers significant cost savings by enabling owners to perform their own repairs and maintenance, replicating the quality and information found in official dealership manuals.
Marketed as the same manual used by professional technicians and workshops, produced by the manufacturer.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, maintenance, troubleshooting, and diagnostics for the Husqvarna TE-SMR 570 (2004).
Specific Sections Mentioned:
General Maintenance, Troubles and remedies, Settings and adjustments, General operations, Engine disassembly, Engine overhauling, Engine re-assembly, Front suspension, Rear suspension, Brakes, Electric system, Engine cooling system, Optional component List, Specific tools, Torque wrench settings, Notes for USA/CDN-AUS models.
Page Count
Total Pages:
383
Manual Type
Type:
Workshop Service Manual / Repair Manual / Factory Manual
Language
Language:
Likely English, based on product description context and target markets. Specific language not explicitly stated but implied.
Format
Format:
PDF Download
File Types Possible:
PDF, ZIP, RAR, EXE (depending on supplier packaging)
Readability:
Readable on any computer (Windows, Linux, Mac) with a PDF reader. May require unzipping software (WinZip, WinRAR).
📖 Manual Coverage
Systems Covered
Engine Systems:
Complete engine disassembly, overhaul, re-assembly, cooling system, fuel system (implied by tuning/settings), lubrication.
Chassis Systems:
Front suspension, rear suspension, brakes (front and rear), frame, steering.
Electrical Systems:
Wiring diagrams, ignition system, lighting, instrumentation, battery, charging system (implied).
Bodywork And Fittings:
Body panels, seating, controls, accessories (implied by optional components).
Troubleshooting common issues, identifying faults, systematic diagnostic steps for various systems.
Repair And Rebuild:
Detailed instructions for component disassembly, inspection, repair, and re-assembly of engine, transmission, suspension, and braking systems.
Adjustments And Settings:
Carburetor settings, ignition timing adjustments, suspension sag and damping adjustments, clutch and brake lever adjustments.
Special Tools:
Identification of specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine overhauls and complex diagnostics. Suitable for DIY enthusiasts and professional technicians.
Detail Level:
Illustrated with clear step-by-step instructions and detailed diagrams. Likely includes exploded views for component identification.
📊 Manual Specifications
File Format
Format:
PDF
File Size Indication:
Can be large (up to 2550MB), requires sufficient storage space and a stable internet connection for download.
Print Quality
Printability:
Printable on any computer and printer. No restrictions mentioned on printing.
Illustration Quality:
Illustrated with clear, detailed, and zoomable graphics, including exploded views.
Binding Type
Binding:
Not applicable (Digital download)
Paper Type
Paper Type:
Not applicable (Digital download)
Other
Licensing And Usage:
User can save, store, and print. No lifetime storage provided by the vendor; user must save promptly after download. Manuals do not time out or expire.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely single-cylinder, four-stroke (typical for TE-SMR designation, although specific details are not in the provided text). Actual displacement is 570cc.
Displacement:
570 cc
Engine Configuration:
Single-cylinder
Performance
Horsepower:
Specific figures not provided in the product description. Manual would contain this data.
Torque:
Specific figures not provided in the product description. Manual would contain this data.
Fuel System
Fuel Delivery:
Likely carburetor-based for a 2004 model, specific details (e.g., carburetor model, jetting) would be in the manual.
Cooling System
Cooling Method:
Likely liquid-cooled, given the 'TE' designation often implies a trail/enduro focus which benefits from consistent cooling. Manual would confirm.
Maintenance
Oil Capacity:
Specific capacity not provided; detailed in manual.
Spark Plug Type:
Specific type and gap not provided; detailed in manual.
Valve Clearance:
Specific clearances and adjustment procedures detailed in manual.
Compression Ratio:
Specific ratio not provided; detailed in manual.
🔧 Transmission
Standard
Transmission Type:
Likely a 6-speed manual transmission, common for Husqvarna's off-road models of this era. Specific details in manual.
Optional
Optional Transmissions:
Not applicable for this model year and type.
Features
Clutch Type:
Likely a wet multi-plate clutch. Specific details on operation and maintenance in manual.
Maintenance
Transmission Oil Type:
Specific type and capacity not provided; detailed in manual.
Gear Ratios:
Specific gear ratios for each of the 6 speeds not provided; detailed in manual.
📐 Dimensions
Exterior
Overall Length:
Not provided in product description. Manual would contain this.
Overall Width:
Not provided in product description. Manual would contain this.
Overall Height:
Not provided in product description. Manual would contain this.
Weights
Dry Weight:
Not provided in product description. Manual would contain this.
Wet Weight:
Not provided in product description. Manual would contain this.
Payload Capacity:
Not applicable for this type of motorcycle.
🛡️ Safety Features
Ratings
Safety Certifications:
Motorcycle safety standards applicable to the year of manufacture and region. Manual may reference specific regulations.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual covers service, bleeding, pad replacement.
Passive Features
Frame Construction:
Details on frame materials and integrity checks would be within the manual.
💡 Technology Features
Infotainment
Infotainment System:
Minimalist by modern standards. Features a digital or analog tachometer, speedometer, odometer, and basic indicator lights. Manual covers instrument cluster diagnostics.
Driver Assistance
Driver Assistance Features:
None, as this is a performance-oriented off-road/supermoto motorcycle from 2004.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals (e.g., every X hours or Y miles/kilometers) are detailed in the manual.
Air Filter Service:
Recommended cleaning or replacement intervals are provided in the manual.
Spark Plug Service:
Inspection and replacement intervals are detailed in the manual.
Chain Maintenance:
Lubrication and adjustment frequency are specified in the manual.
Fluid Specifications
Engine Oil Type:
Specific SAE grade and API classification (e.g., 10W-40, JASO MA) are provided in the manual.
Coolant Type:
Type and mixture ratio of coolant for the liquid-cooled engine are detailed in the manual.
Brake Fluid Type:
DOT specification (e.g., DOT 4) for hydraulic brake systems is provided in the manual.
Fork Oil Type:
Specific weight and quantity for front fork suspension oil are detailed in the manual.
Known Issues
Common Wear Items:
Typical for high-performance off-road bikes: clutch wear, brake pad wear, chain and sprockets, wheel bearings, suspension seals. Manual provides inspection and replacement procedures.
Electrical Gremlins:
As with many older bikes, electrical connections and grounds can sometimes be a source of issues. The manual's electrical section is crucial for diagnosis.
Carburetor Tuning:
Maintaining optimal carburetor settings for varying altitudes and temperatures is a common task for these bikes, with detailed guidance in the manual.
Torque Values
Torque Specifications:
Comprehensive list of torque specifications for critical fasteners (engine, chassis, suspension, brakes) is a key feature of the manual.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Husqvarna is a historic Swedish brand with a long legacy in motorcycle manufacturing, particularly in off-road and enduro racing.
Model Evolution
Model Lineage:
The TE-SMR series represents Husqvarna's evolution of powerful, versatile dual-sport and supermoto-oriented motorcycles, blending off-road capability with on-road legality.
Te Smr Development:
This 570cc model was part of a range of larger-displacement single-cylinder engines developed by Husqvarna to offer increased power and torque for a variety of riding conditions.
Production
Production Location:
Likely Italy, as Husqvarna motorcycles were manufactured there during this period under the Cagiva Group ownership. Manual may contain specific production origin details.
Production Years:
The TE-SMR 570 was produced for several years around the early to mid-2000s. The 2004 model represents a specific iteration of this platform.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2004 TE-SMR 570 are not detailed in the product description. However, Husqvarna models of this era were generally well-regarded in performance off-road circles.
Ratings
Performance Reviews:
The manual itself doesn't contain reviews, but its existence and comprehensiveness are a testament to the need for detailed technical support for this type of machine.
Certifications
Manufacturing Standards:
Manual adheres to factory specifications and procedures, ensuring repair quality meets manufacturer standards.
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