The TE250 is a 2010 dual-sport motorcycle designed for off-road enthusiasts and adventure riders. Known for its responsive four-stroke, single-cylinder engine, liquid cooling, and DOHC four-valve configuration, it delivers approximately 30-35 horsepower, optimized for usable torque across varied terrains. The TE250 features a steel trellis frame, high-quality suspension components, and hydraulic disc brakes for reliable performance and control. Its robust design and Swedish heritage in off-road racing contribute to its reputation for engineering quality and capability in challenging conditions. This comprehensive workshop repair service manual provides detailed guidance for the TE250, covering all engines, trims, and transmissions for the 2010 model year. It encompasses essential maintenance procedures, including routine servicing, oil changes, filter replacements, and chain adjustments, alongside in-depth troubleshooting guides and diagnostic charts for common issues. The manual also details engine and suspension rebuild procedures, technical specifications, torque values, and special tool requirements. Its comprehensive scope makes it an invaluable resource for owners and technicians aiming to maintain the peak performance and longevity of this specialized enduro motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE250 Year: 2010 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Dual-Sport Motorcycle (Enduro) Target Audience: Off-road enthusiasts, adventure riders, performance-oriented dirt bike riders. Competitive Analysis Key Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RMX series, Kawasaki KX-F models. Key Features Chassis Design: Husqvarna's signature steel trellis frame often providing a good balance of rigidity and compliance. Suspension Performance: Typically features high-quality WP or Sachs suspension components tuned for off-road performance. Engine Characteristics: Known for responsive power delivery and a focus on usable torque for technical terrain. Manual Value Proposition: Essential for maintaining peak performance and ensuring longevity of this specialized off-road machine. 📋 Manual Details Coverage Areas Covered Models: All TE250 2010 Models, Engines, Trims, Transmissions Page Count Estimated Page Count: Varies by specific manual version, typically 300-600 pages for full workshop manuals. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (Standard for professional technical manuals) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, diagnostics, disassembly, assembly, timing, cooling, lubrication. Fuel System: Carburetor (or fuel injection if applicable for specific sub-models), fuel pump, lines, filters, tank. Ignition System: Spark plugs, coils, CDI unit, wiring, troubleshooting. Exhaust System: Muffler, header pipe, catalytic converter (if applicable), mounting. Transmission Service: Clutch operation, gear shifting mechanisms, lubrication, disassembly/assembly. Suspension System: Front forks (rebuild, fluid changes, adjustments), rear shock absorber (rebuild, adjustments), linkages. Braking System: Hydraulic systems, caliper service, master cylinder, brake pads, rotors, bleeding procedures. Electrical System: Wiring diagrams, battery, lighting, starter, charging system, troubleshooting. Wheels And Tires: Tire replacement, wheel bearing service, spoke tensioning. Frame And Bodywork: Chassis inspection, body panel removal/installation, graphics. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning/replacement, spark plug inspection. Troubleshooting Guides: Diagnosis of common starting issues, engine performance problems, electrical faults. Rebuild Procedures: Detailed step-by-step instructions for engine and suspension component rebuilds. Diagnostic Charts: Flowcharts and symptom-based diagnostics for efficient problem-solving. Torque Specifications: Critical torque values for all fasteners during assembly and disassembly. Special Tool Requirements: Identification of and instructions for using specific tools required for certain tasks. Technical Depth Depth Level: Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts). Diagnostic Capability: Advanced diagnostic procedures and fault code interpretation (if applicable). Rebuild Scope: Full engine rebuild, transmission overhaul, suspension fork and shock rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for quick information retrieval. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations for clarity. Binding Type Binding: Not applicable for PDF download, but original manuals were typically bound. Paper Type Paper Quality: Not applicable for PDF download, but original manuals used durable paper. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: Approximately 249.5 cc (250cc class) Bore X Stroke: Specific figures to be detailed in the manual, but common for this class. Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves Performance Horsepower: Estimated 30-35 HP (at crankshaft, subject to tuning and emissions regulations) Torque: Specific figures to be detailed in the manual, but optimized for off-road tractability. Fuel System Fuel Delivery: Carburetor (Keihin FCR MX or similar, depending on sub-model/region) Recommended Fuel: Unleaded gasoline, 91-98 octane (RON+MON)/2 (AKI). Specific recommendations in manual. 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Final Drive: Chain Features Gear Ratios: Specific ratios available in the manual, optimized for off-road use across various terrains. Transmission Fluid: Specific API GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90), capacity detailed in manual. 📐 Dimensions Exterior Length: Approx. 2200 mm (Varies, check manual for exact dimensions) Width: Approx. 820 mm (Varies, check manual for exact dimensions) Height: Approx. 1250 mm (Varies, check manual for exact dimensions) Wheelbase: Approx. 1480-1495...