This manual covers the TE350 and TE410 dual-sport motorcycles produced in 1995 and 1996. These robust machines are known for their durability and strong performance in off-road conditions, blending esteemed racing heritage with practical dual-sport capabilities. The TE series, particularly these models, were designed for riders seeking reliable off-road capability suitable for enduro riding and trails, while also being street-legal for moderate road use. Their torquey four-stroke engines and capable chassis made them competitive in their segment, offering a blend of power and handling that appealed to enthusiasts of that era. This comprehensive service and repair manual provides detailed information for owners and technicians to maintain and repair the TE350 and TE410. It covers essential maintenance procedures, including routine servicing, fluid changes, and component adjustments, as well as in-depth repair and overhaul instructions for all major systems. Specific sections detail engine, transmission, chassis, electrical system, suspension, brakes, fuel system, cooling system, and bodywork. The manual also includes troubleshooting guides and technical specifications, ensuring that users have the necessary resources to keep these vintage models in optimal working condition. 🏷️ Basic Information Identification Make: Husqvarna Model: TE410 Year: 1996 Product Type: Service Repair Manual 👋 Introduction Market Position Category: Dual-sport/Enduro motorcycles Target Audience: Owners and mechanics maintaining Husqvarna TE350 and TE410 motorcycles from the mid-1990s. Competitive Analysis Market Segment: Competed against other European and Japanese dual-sport and enduro models of the era, emphasizing off-road capability with street legality. Key Features Durability: Husqvarna's reputation for robust off-road machinery. Performance: Torquey four-stroke engines suitable for off-road riding and moderate street use. Manual Advantage: Provides essential technical guidance for maintaining and repairing these specific vintage models, which may have limited factory support. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for Husqvarna TE350 and TE410 models Specific Sections: Engine, Transmission, Chassis, Electrical System, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Bodywork Page Count Estimated Pages: Detailed page count not specified, but typical for comprehensive service manuals covering these models. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the 349cc (TE350) and 400cc (TE410) liquid-cooled, four-stroke, single-cylinder engines. Includes cylinder head, piston, crankshaft, valve train, lubrication, and cooling systems. Specific procedures for disassembly, inspection, and reassembly. Transmission: Covers the gearbox, clutch system (wet multi-plate), shift mechanism, and lubrication. Includes gear inspection, bearing replacement, and clutch adjustment/replacement. Chassis: Includes frame inspection, swingarm, linkages, bearings, and fasteners. Procedures for alignment checks and component replacement. Electrical System: Wiring diagrams, component identification (ignition, lighting, charging system, starter), troubleshooting guides for electrical faults, and battery maintenance. Suspension: Front telescopic forks (e.g., WP) and rear monoshock suspension. Includes fork seal replacement, oil changes, damping adjustments, spring preload, and rear shock absorber service. Brakes: Hydraulic disc brakes (front and rear). Covers brake fluid replacement, caliper service, master cylinder overhaul, pad replacement, and bleeding procedures. Fuel System: Carburetor (e.g., Mikuni VM series) service, jetting information, float bowl adjustment, fuel filter replacement, and fuel tank maintenance. Cooling System: Radiator, hoses, water pump, and thermostat. Includes coolant type, capacity, flushing, and leak detection. Exhaust System: Muffler and header pipe inspection, cleaning, and replacement. Torque specifications for exhaust mounting. Bodywork: Plastic body panels, seat, handlebars, and footpegs. Includes removal and installation procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), chain adjustment, spark plug replacement, brake pad inspection, tire pressure checks, and lubrication points. Troubleshooting: Diagnostic flowcharts and symptom-based problem solving for common issues related to starting, running, and performance. Repair Overhaul: Complete step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components and systems. Technical Adjustments: Carburetor tuning, ignition timing checks, valve clearance adjustment, clutch and brake lever adjustments, suspension settings. Wiring Diagrams: Detailed electrical schematics for all model variants. Technical Depth Depth: Comprehensive coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed exploded views, torque specifications, tolerances, and diagnostic information. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Quality: Digital format, print quality dependent on user's printer and settings. Typically designed for clarity. Binding Type Type: N/A (Digital format) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Type Te350: Liquid-cooled, four-stroke, single-cylinder Displacement Te350: 349 cc (approx.) Bore Stroke Te350: Typical for this era, likely around 86 mm x 60 mm (verify in manual) Type Te410: Liquid-cooled, four-stroke, single-cylinder Displacement Te410: 400 cc (approx.) Bore Stroke Te410: Typical for this era, likely around 88 mm x 66 mm (verify in manual) Performance Horsepower Te350: Estimated 30-35 HP (verify in manual) Horsepower Te410: Estimated 35-40 HP (verify in manual) Torque: Adequate for off-road use, specific figures depend on exact tune. Fuel System Carburetion: Single Mikuni VM Series carburetor (e.g., VM36 or VM38, specific size varies by...