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2008 HUSQVARNA TE610 SM610 I.E. Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE610 / SM610 I.E. Year: 2008 Region: USA Codes Model Code: TE610 I.E. / SM610 I.E. 👋 Introduction Market Position Target Audience: DIY Enthusiasts and Professional Mechanics Competitive Analysis Value Proposition: Cost-effective solution for vehicle maintenance and repair, providing expert-level guidance. Key Features Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings. Visual Aids: Hundreds of photos, illustrations, drawings, and enlarged inset diagrams. Navigation: Numbered table of contents for quick information retrieval. Delivery Method Instant Download: Yes - immediate access upon payment. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams Page Count Estimated Page Count: Varies (Digital Manual - Content Rich) Manual Type Type: Service Repair Manual / Workshop Manual Language Languages Available: English (ENG), Italian (ITA), French (FRE), German (GER), Spanish (ESP) Format Delivery Format: PDF (Instant Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine Disassembly, Overhauling, Re-assembly, Cooling System, Lubrication Circuit, Fuel Injection System Chassis Systems: Front Suspension, Rear Suspension, Brakes, Frame, Wheels Electrical Systems: Electric System, Digital Instrument Cluster, Wiring Diagrams Engine Cooling System Details: Radiator, coolant hoses, thermostat, water pump, bleeding procedures. Lubrication Circuit Details: Oil pump, oil filter, oil passages, oil capacity, oil drain and fill procedures. Fuel Injection System Details: ECU, injectors, throttle body, fuel pump, sensors (TPS, MAP, IAT, Lambda), diagnostic procedures. Frame And Wheels Details: Frame inspection, wheel bearing replacement, tire mounting, spoke tensioning (for spoke wheels if applicable). Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements, Chain Adjustment Repair Procedures: Complete Step-by-Step Repair Instructions for all covered systems Troubleshooting: Detailed Troubleshooting Guides and Remedies Engine Rebuild Procedures: Piston replacement, cylinder honing, crankshaft inspection/replacement, connecting rod checks. Suspension Rebuild Procedures: Fork seal replacement, damper rod service, shock absorber service, spring replacement. Brake System Service: Brake pad replacement, caliper service, master cylinder overhaul, brake line replacement, bleeding. Electrical System Diagnostics: Battery, starter motor, alternator, ignition system troubleshooting, lighting system checks. Technical Depth Depth: Comprehensive (Do-it-yourselfer to Experienced Mechanic) Detail Level: Complete Disassembly to Reassembly, Detailed Substeps, Notes, Cautions, Warnings Special Tools: Identification and usage of specific tools required for various procedures (Chapter W). 📊 Manual Specifications File Format Format: PDF Searchability: Fully Indexed and Searchable Text Print Quality Printability: All pages printable Image Enhancement: Images can be enlarged and printed Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: All Windows (7, Vista 32/64, XP, ME, 98, NT, 2000) & Mac Computers Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 576 cc (approx.) Fuel System: Electronic Fuel Injection (I.E.) Performance Horsepower: Varies by specific model variant, typically in the 45-50 HP range Torque: Varies by specific model variant, typically in the 40-45 Nm range Cooling System Cooling Type: Liquid-Cooled Lubrication Circuit Lubrication Type: Wet Sump 🔧 Transmission Standard Type: 6-Speed Manual Features Clutch Type: Hydraulic Wet Clutch 📐 Dimensions Exterior Bike Type: Dual-Sport / Supermoto Weights Dry Weight: Approx. 135-145 kg (varies by model variant) 🛡️ Safety Features Active Features Braking System: Disc Brakes (Front & Rear) Passive Features Frame Construction: CrMo Steel Tubular Frame 💡 Technology Features Infotainment Instrument Cluster: Digital Instrument Cluster with essential readouts (speed, RPM, odometer, etc.) Driver Assistance ABS: Not typically equipped on this model year Connectivity Diagnostics: ECU diagnostics via FI system, covered in detail within the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 km or annually) Valve Check Interval: Refer to manual for specific mileage/time intervals (typically every 6,000-10,000 km) Fluid Specifications Engine Oil Type: Refer to manual for specific API SG/SH/SJ or JASO MA specifications (e.g., 10W-40, 15W-50) Coolant Type: Ethylene Glycol based antifreeze/coolant Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, chain and sprockets, fork seals, wheel bearings (typical for high-performance motorcycles) Technical Specifications Torque Settings: Comprehensive list provided in the 'Torque Wrench Settings' chapter (W). 📚 Vehicle History Brand Heritage Manufacturer: Husqvarna Motorcycles (Sweden, now part of Pierer Mobility AG) Model Evolution Lineage: Evolution of the TE/SM series, known for off-road prowess adapted for street use. Production Production Era: The TE610/SM610 line has a long history, with this generation being representative of the mid-2000s updates. 🏆 Awards & Recognition Recognitions Industry Recognition: Husqvarna motorcycles are generally well-regarded for their performance and off-road heritage.
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SKU: 273860
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2008 HUSQVARNA TE610 SM610 I.E. Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE610 / SM610 I.E.
Year:
2008
Region:
USA
Codes
Model Code:
TE610 I.E. / SM610 I.E.
👋 Introduction
Market Position
Target Audience:
DIY Enthusiasts and Professional Mechanics
Competitive Analysis
Value Proposition:
Cost-effective solution for vehicle maintenance and repair, providing expert-level guidance.
Key Features
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings.
Visual Aids:
Hundreds of photos, illustrations, drawings, and enlarged inset diagrams.
Navigation:
Numbered table of contents for quick information retrieval.
Delivery Method
Instant Download:
Yes - immediate access upon payment.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams
Page Count
Estimated Page Count:
Varies (Digital Manual - Content Rich)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Languages Available:
English (ENG), Italian (ITA), French (FRE), German (GER), Spanish (ESP)
Format
Delivery Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Disassembly, Overhauling, Re-assembly, Cooling System, Lubrication Circuit, Fuel Injection System
Chassis Systems:
Front Suspension, Rear Suspension, Brakes, Frame, Wheels
Electrical Systems:
Electric System, Digital Instrument Cluster, Wiring Diagrams
Engine Cooling System Details:
Radiator, coolant hoses, thermostat, water pump, bleeding procedures.
Lubrication Circuit Details:
Oil pump, oil filter, oil passages, oil capacity, oil drain and fill procedures.
Fuel Injection System Details:
ECU, injectors, throttle body, fuel pump, sensors (TPS, MAP, IAT, Lambda), diagnostic procedures.
Frame And Wheels Details:
Frame inspection, wheel bearing replacement, tire mounting, spoke tensioning (for spoke wheels if applicable).
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Chain Adjustment
Repair Procedures:
Complete Step-by-Step Repair Instructions for all covered systems
Troubleshooting:
Detailed Troubleshooting Guides and Remedies
Engine Rebuild Procedures:
Piston replacement, cylinder honing, crankshaft inspection/replacement, connecting rod checks.
Suspension Rebuild Procedures:
Fork seal replacement, damper rod service, shock absorber service, spring replacement.
Brake System Service:
Brake pad replacement, caliper service, master cylinder overhaul, brake line replacement, bleeding.
Electrical System Diagnostics:
Battery, starter motor, alternator, ignition system troubleshooting, lighting system checks.
Technical Depth
Depth:
Comprehensive (Do-it-yourselfer to Experienced Mechanic)
Detail Level:
Complete Disassembly to Reassembly, Detailed Substeps, Notes, Cautions, Warnings
Special Tools:
Identification and usage of specific tools required for various procedures (Chapter W).
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully Indexed and Searchable Text
Print Quality
Printability:
All pages printable
Image Enhancement:
Images can be enlarged and printed
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
All Windows (7, Vista 32/64, XP, ME, 98, NT, 2000) & Mac Computers
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
576 cc (approx.)
Fuel System:
Electronic Fuel Injection (I.E.)
Performance
Horsepower:
Varies by specific model variant, typically in the 45-50 HP range
Torque:
Varies by specific model variant, typically in the 40-45 Nm range
Cooling System
Cooling Type:
Liquid-Cooled
Lubrication Circuit
Lubrication Type:
Wet Sump
🔧 Transmission
Standard
Type:
6-Speed Manual
Features
Clutch Type:
Hydraulic Wet Clutch
📐 Dimensions
Exterior
Bike Type:
Dual-Sport / Supermoto
Weights
Dry Weight:
Approx. 135-145 kg (varies by model variant)
🛡️ Safety Features
Active Features
Braking System:
Disc Brakes (Front & Rear)
Passive Features
Frame Construction:
CrMo Steel Tubular Frame
💡 Technology Features
Infotainment
Instrument Cluster:
Digital Instrument Cluster with essential readouts (speed, RPM, odometer, etc.)
Driver Assistance
ABS:
Not typically equipped on this model year
Connectivity
Diagnostics:
ECU diagnostics via FI system, covered in detail within the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 km or annually)
Valve Check Interval:
Refer to manual for specific mileage/time intervals (typically every 6,000-10,000 km)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API SG/SH/SJ or JASO MA specifications (e.g., 10W-40, 15W-50)
Coolant Type:
Ethylene Glycol based antifreeze/coolant
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, wheel bearings (typical for high-performance motorcycles)
Technical Specifications
Torque Settings:
Comprehensive list provided in the 'Torque Wrench Settings' chapter (W).
📚 Vehicle History
Brand Heritage
Manufacturer:
Husqvarna Motorcycles (Sweden, now part of Pierer Mobility AG)
Model Evolution
Lineage:
Evolution of the TE/SM series, known for off-road prowess adapted for street use.
Production
Production Era:
The TE610/SM610 line has a long history, with this generation being representative of the mid-2000s updates.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Husqvarna motorcycles are generally well-regarded for their performance and off-road heritage.
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