HUSQVARNA WRE 125 Digital Workshop Repair Manual 2000-2002
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🏷️ Basic Information Identification Make: Husqvarna Model: WRE 125 Model Variant: WRE 125 (Enduro) Product Type: Digital Workshop Repair Manual Codes Model Code Range: Specific model codes not detailed in provided information, but applies to WRE 125 models 👋 Introduction Market Position Target Audience: Husqvarna WRE 125 owners, DIY enthusiasts, mechanics, and restoration specialists Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information at a fraction of dealership service costs. Key Features Comprehensiveness: Covers all diagnostic and repair procedures from A-Z for the specified model years. Visual Aid Quality: Features high-quality photos, illustrations, and diagrams for clear understanding. Convenience: Instant download format for immediate access to repair information. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002 Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'highly detailed' and covering A-Z) Manual Type Type: Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, diagnostics, top-end, bottom-end, cooling system, lubrication system Fuel System: Carburetor system (including jetting and tuning), fuel tank, fuel lines, fuel pump (if applicable) Transmission: Gearbox disassembly, assembly, inspection, gear ratios, shift mechanism, clutch operation Electrical System: Ignition system, lighting system, charging system (stator/generator), wiring diagrams, troubleshooting electrical faults Suspension: Front forks (including oil change and seal replacement), rear shock absorber, linkage systems, bearings Brakes: Front and rear brake systems (hydraulic disc), caliper overhaul, master cylinder, bleeding procedures, pad replacement Cooling System: Radiator, hoses, water pump, coolant specifications and replacement Frame And Bodywork: Chassis inspection, swingarm, steering head bearings, body panel removal and installation, seat Wheels And Tires: Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, rim specifications Exhaust System: Exhaust pipe, silencer, packing replacement, inspection Procedures Included Maintenance: Routine maintenance, pre-ride checks, lubrication points, filter changes, spark plug replacement Troubleshooting: Diagnostic charts, common problems and solutions, electrical fault finding, engine performance issues Repair: Component replacement, rebuild procedures for engine, gearbox, suspension, brakes Rebuilding: Full engine rebuild, carburetor rebuild, gearbox rebuild, suspension rebuild Restoration: Guidance on refurbishment of worn components, detailing procedures Technical Depth Depth: From basic maintenance to complete engine and transmission overhauls, suitable for home mechanics and aspiring professionals Diagnostic Capability: Detailed diagnostic procedures for engine, electrical, and mechanical systems Rebuild Level: Complete engine and gearbox rebuild specifications and procedures 📊 Manual Specifications File Format Compatibility: Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac computers Print Quality Printability: Viewable and printable, allowing users to print specific procedures Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Data Quality Content Accuracy: High quality photos, illustrations, and diagrams to ensure accuracy Accessibility User Friendliness: Easy to use, no advanced computer skills required ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke Single Cylinder Displacement: Approximately 125cc (specific bore and stroke vary by exact sub-model, refer to manual for precise figures) Cooling System: Liquid-cooled Ignition System: Electronic Ignition (CDI) Performance Horsepower: Typically in the range of 30-35 HP (actual figures vary by year and specific tuning) Torque: Specific torque figures not provided, but significant for its class Fuel System Carburetor Type: Typically Keihin or Mikuni, single carburetor (specific model and size detailed in manual) Fuel Type: Unleaded Gasoline (with appropriate 2-stroke oil mixture, as specified in manual) Lubrication Lubrication System: Premix (fuel and oil mixture) or Oil Injection System (check specific model, manual will detail) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission Optional Optional Transmissions: N/A (Standard manual transmission for this model) Features Clutch Type: Wet Multi-plate Clutch Gear Ratios: Specific gear ratios for each of the 6 speeds are detailed within the manual. Transmission Fluid: Specific transmission oil type and capacity detailed in manual (typically a high-quality 2-stroke gearbox oil). 📐 Dimensions Exterior Type: Dual-Sport / Enduro Motorcycle Weights Dry Weight: Approximately 105-110 kg (231-242 lbs) depending on specific configuration. Wet Weight: Not explicitly provided, but includes fluids and rider weight. 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety ratings are typically assessed through rider skill and adherence to road laws rather than formal crash test ratings like cars. Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) for reliable stopping power. Suspension Performance: Designed for off-road and on-road stability, contributing to rider control. Passive Features Frame Construction: Robust frame designed to withstand off-road conditions. 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on performance and off-road capability, no integrated infotainment). Driver Assistance Assistance Features: N/A (Primarily focused on mechanical systems, not electronic rider aids). Connectivity Connectivity Features: N/A (No integrated electronic connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Gearbox oil: Typically every 10-20 hours of use or annually. Check manual for exact specification. Spark Plug Replacement: Depends on usage, but generally every 10-20 hours or as indicated by performance degradation. Specific plug type and gap detailed...
Diagnostic charts, common problems and solutions, electrical fault finding, engine performance issues
Repair:
Component replacement, rebuild procedures for engine, gearbox, suspension, brakes
Rebuilding:
Full engine rebuild, carburetor rebuild, gearbox rebuild, suspension rebuild
Restoration:
Guidance on refurbishment of worn components, detailing procedures
Technical Depth
Depth:
From basic maintenance to complete engine and transmission overhauls, suitable for home mechanics and aspiring professionals
Diagnostic Capability:
Detailed diagnostic procedures for engine, electrical, and mechanical systems
Rebuild Level:
Complete engine and gearbox rebuild specifications and procedures
📊 Manual Specifications
File Format
Compatibility:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac computers
Print Quality
Printability:
Viewable and printable, allowing users to print specific procedures
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Data Quality
Content Accuracy:
High quality photos, illustrations, and diagrams to ensure accuracy
Accessibility
User Friendliness:
Easy to use, no advanced computer skills required
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke Single Cylinder
Displacement:
Approximately 125cc (specific bore and stroke vary by exact sub-model, refer to manual for precise figures)
Cooling System:
Liquid-cooled
Ignition System:
Electronic Ignition (CDI)
Performance
Horsepower:
Typically in the range of 30-35 HP (actual figures vary by year and specific tuning)
Torque:
Specific torque figures not provided, but significant for its class
Fuel System
Carburetor Type:
Typically Keihin or Mikuni, single carburetor (specific model and size detailed in manual)
Fuel Type:
Unleaded Gasoline (with appropriate 2-stroke oil mixture, as specified in manual)
Lubrication
Lubrication System:
Premix (fuel and oil mixture) or Oil Injection System (check specific model, manual will detail)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission
Optional
Optional Transmissions:
N/A (Standard manual transmission for this model)
Features
Clutch Type:
Wet Multi-plate Clutch
Gear Ratios:
Specific gear ratios for each of the 6 speeds are detailed within the manual.
Transmission Fluid:
Specific transmission oil type and capacity detailed in manual (typically a high-quality 2-stroke gearbox oil).
📐 Dimensions
Exterior
Type:
Dual-Sport / Enduro Motorcycle
Weights
Dry Weight:
Approximately 105-110 kg (231-242 lbs) depending on specific configuration.
Wet Weight:
Not explicitly provided, but includes fluids and rider weight.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety ratings are typically assessed through rider skill and adherence to road laws rather than formal crash test ratings like cars.
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear) for reliable stopping power.
Suspension Performance:
Designed for off-road and on-road stability, contributing to rider control.
Passive Features
Frame Construction:
Robust frame designed to withstand off-road conditions.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on performance and off-road capability, no integrated infotainment).
Driver Assistance
Assistance Features:
N/A (Primarily focused on mechanical systems, not electronic rider aids).
Connectivity
Connectivity Features:
N/A (No integrated electronic connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Gearbox oil: Typically every 10-20 hours of use or annually. Check manual for exact specification.
Spark Plug Replacement:
Depends on usage, but generally every 10-20 hours or as indicated by performance degradation. Specific plug type and gap detailed in manual.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, especially in dusty conditions (e.g., every 5-10 hours).
Fluid Specifications
Engine Oil Type:
2-Stroke Premix Oil: SAE 7.5W or 10W-30 motorcycle-specific 2-stroke oil (blend ratio specified in manual, typically 40:1 or 50:1).
Transmission Oil:
High-quality SAE 75W/90 or 10W/40 motorcycle gearbox oil (specific viscosity and API rating detailed in manual).
Coolant Type:
Ethylene Glycol-based antifreeze coolant (50/50 mix with distilled water), specific type detailed in manual.
Known Issues
Common Wear Items:
Clutch plates, piston and rings, crankcase bearings, suspension seals, chain and sprockets, exhaust packing.
Carburetor Tuning:
Can be sensitive to altitude, temperature, and modifications. Proper jetting is crucial for optimal performance and engine longevity.
Power Valve Maintenance:
2-stroke power valves require regular cleaning and inspection to prevent sticking and ensure proper operation.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand with a long history dating back to 1689 (originally manufacturing firearms), with motorcycle production beginning in 1903. Known for off-road prowess.
Model Evolution
Wre Series:
The WRE series represents Husqvarna's commitment to versatile off-road motorcycles, blending performance with usability. The 125cc class is a staple for entry-level to intermediate riders.
Production
Manufacturing Location:
Historically Sweden, with production later shifting to Italy under various ownerships (e.g., Cagiva Group, BMW Motorrad, Pierer Mobility AG).
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Husqvarna is well-regarded in the off-road and enduro motorcycle community for its performance and build quality.
Ratings
Editorial Reviews:
While specific awards for the 2000-2002 WRE 125 are not detailed here, models from this era were generally praised for their handling and engine performance within the 125cc enduro class.
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