Basic Information Identification Make: Isuzu Model: D-Max Generation Code: P190 Year: 2010 Introduction Market Position Vehicle Segment: Mid-size pickup truck Competitive Analysis Competitors: Toyota Hilux, Mitsubishi Triton/L200, Ford Ranger, Nissan Navara Key Features Manual Value Proposition: Comprehensive, detailed factory service information for DIY and professional mechanics at a cost-effective price. Manual Details Coverage Areas Coverage Scope: Complete official full factory service repair manual All Styles Covered: Yes Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Workshop Service Repair Manual Compatibility: Official Factory Service Manual (FSM) Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Service: Engine Service / Repair Transmission Service: Transmission Service / Repair Brake System: Brake System Electrical System: Electrical System, Wiring Diagram Suspension Steering: Suspension, Steering Cooling Fuel Systems: Cooling System, Fuel System, Fuel Injection Emission HVAC Engine Control: Emission System, Heater/Air Conditioning, Engine Control System Chassis Body Interior: Chassis / Body, Restraint System, Interior Drivetrain: Differential / Drive, Axle Diagnostic Tools: Information to support use of OBD-II scanners and potentially proprietary Isuzu diagnostic software. Fuel Injection System: Detailed diagnostics and repair for common rail injection systems, including pump, injectors, and sensors. Engine Control System: ECM/ECU diagnostics, sensor readings, actuator control, and parameter explanations. Procedures Included Maintenance Procedures: General Maintenance, Periodic Lubrication Troubleshooting: Troubleshooting Engine Rebuild: Likely includes detailed procedures for engine disassembly, inspection, repair, and reassembly. Body Repair: Covers chassis and body repairs, including panel replacement, collision damage repair considerations. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Brake Pad Replacement: Step-by-step guidance for servicing front and rear brake pads and rotors. Air Conditioning Service: Refrigerant handling, system diagnostics, component replacement (compressor, condenser, evaporator). Lighting System: Headlight, taillight, interior lighting diagnostics and repair. Tire Information: Recommended tire sizes, inflation pressures, and rotation guidelines. Technical Depth Repair Detail: Step-by-step instructions based on complete disassembly Diagnostic Support: Troubleshooting and electrical service procedures combined with detailed wiring diagrams User Level: Do-it-yourselfer as well as experienced mechanic Torque Specifications: Detailed torque specifications for all critical fasteners throughout the vehicle. Special Tools: Identification and usage instructions for specialized tools required for certain repairs. Illustrations: Hundreds of photos and illustrations, including enlarged insets for detailed part examination. Navigation: Numbered table of contents for quick information retrieval. Manual Specifications File Format Format: PDF Print Quality Printability: All pages printable without restriction Binding Type Delivery Method: Download link on checkout page Paper Type Storage Media Option: Can be burned to CD-ROM Software Requirements Required Software: Adobe PDF Reader Engine Specifications Primary Engine Engine Options: Likely includes 2.5L and 3.0L common rail turbo-diesel engines (e.g., Isuzu 4JA1-TC, 4JJ1-TC). Performance Power Output: Varies by engine, typically 100-160 HP Torque Output: Varies by engine, typically 240-350 Nm Fuel System Fuel Delivery: Common rail direct injection (CRDI) with electronic control Transmission Standard Transmission Type: Likely 5-speed or 6-speed manual transmission Optional Transmission Type: Likely 4-speed or 5-speed automatic transmission Features Drive System: Rear-wheel drive (RWD) and four-wheel drive (4WD) options available Dimensions Exterior Body Styles: Single Cab, Extended/Space Cab, Double Cab Weights Gross Vehicle Weight Rating: Varies by configuration, typically around 2,500 - 3,500 kg Safety Features Ratings Crash Test Standards: Information would depend on region-specific testing (e.g., ANCAP, Euro NCAP for relevant markets). Active Features Braking Systems: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) Passive Features Occupant Protection: Airbags (driver, passenger), Seatbelt pre-tensioners, Crumple zones Technology Features Infotainment Audio System: Basic AM/FM radio, CD player, likely with AUX input. Higher trims may offer MP3 compatibility and more speakers. Driver Assistance Features: Limited to ABS and EBD in most configurations of this model year. Advanced driver assistance systems were not common on pickups of this era. Connectivity Auxiliary Ports: Likely includes an auxiliary audio input jack. Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type. Fluid Specifications Engine Oil Viscosity: Likely SAE 15W-40 or 5W-30 (synthetic) for diesel engines, consult manual for specific OEM recommendation. Coolant Type: Ethylene glycol-based, typically a long-life OAT coolant (Orange/Red). Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Type Manual: GL-4 gear oil (e.g., SAE 75W-90) Transmission Fluid Type Automatic: Dexron III/VI or equivalent ATF Known Issues Common Wear Items: Clutch wear (manual transmission), Diesel particulate filter (DPF) issues (if equipped and under heavy short-trip use), EGR system carbon buildup, Injector wear. Suspension Components: Ball joint wear, bush degradation, shock absorber fatigue, particularly under heavy load. Vehicle History Brand Heritage Isuzu Truck Legacy: Isuzu has a long-standing reputation for durable and reliable diesel engines and commercial vehicles. Model Evolution D Max Lineage: The D-Max is a global pickup truck model that succeeded the Isuzu TF (Rodeo) and is built on a chassis shared with other GM vehicles during this era. Production Manufacturing Locations: Primarily manufactured in Thailand, with assembly...