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Isuzu Holden 1999 Factory Service Repair Manual

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This manual covers the Isuzu Holden Rodeo and Jackaroo models produced in 1999. These vehicles, identified by chassis codes TF Series for the Rodeo and UBS Series for the Jackaroo, are recognized for their robust build, reliable powertrains, and strong off-road capability, particularly the diesel variants. They offered a range of engine options, including Isuzu's dependable diesel engines and Holden's V6 petrol engines, paired with manual or automatic transmissions and available four-wheel drive systems. Known for being value-for-money workhorses, these vehicles have a strong market reputation for durability. This comprehensive factory service repair manual, written in English, provides detailed information for the maintenance, repair, and diagnostics of the Isuzu Holden Rodeo and Jackaroo. It covers all major vehicle systems, including the powertrain, drivetrain, chassis, electrical systems, and body. Within its extensive scope, you will find procedures for scheduled maintenance, component repair and replacement, troubleshooting guides with diagnostic flowcharts, and detailed technical specifications. This manual is an essential resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of these vehicles. 🏷️ Basic Information Identification Make: Isuzu Holden Model: Rodeo / Jackaroo (Holden branded Isuzu models) Year: 1999 Codes Chassis Code: TF Series (Rodeo), UBS Series (Jackaroo) 👋 Introduction Market Position Segment: Compact to Mid-size Pickup Truck & SUV Competitive Analysis Competitors 1999: Toyota Hilux/4Runner, Nissan Navara/Pathfinder, Mitsubishi Triton/Pajero, Ford Ranger/Explorer, Chevrolet S-10/Blazer Key Features Vehicle Strengths: Robust build, reliable powertrains (especially diesel), strong off-road capability (4WD models), value for money. 📋 Manual Details Coverage Areas Regions: Global (with specific regional variations noted where applicable) Page Count Estimated Page Count: 1500+ (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Manual Sub Types Covered: Includes repair, service, diagnostic, and electrical troubleshooting information. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Transfer Case (4WD models), Driveshafts, Differentials, Axles Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instruments & Gauges, Wiper & Washer System, Horn, Audio System, Power Accessories (Windows, Locks), Engine Control System (ECU), ABS (if equipped) Body: Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Glass, Exterior Trim Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair Diagnostics: Troubleshooting Flowcharts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) and Procedures (OBD-II if applicable) Installation Removal: Component Installation & Removal Procedures (e.g., Engine, Transmission, Suspension Arms, Body Panels) Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (typical for well-produced factory PDFs) Print Quality Scalability: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Completeness Coverage: Factory-level, intended for dealership technicians, providing detailed diagrams, specifications, and troubleshooting guides. ⚙️ Engine Specifications Primary Engine Isuzu 2.8L Diesel: 2.8L 4JA1-T (Turbo Diesel) - Naturally aspirated 4JB1 variants also common. Isuzu 3.0L Diesel: 3.0L 4JX1-TC (Common Rail Turbo Diesel) - Introduced later in the generation, offering improved performance. Holden 3.2L Petrol: 3.2L 6VD1 V6 (Petrol) - Holden badged models often featured larger V6 petrol engines. Holden 3.5L Petrol: 3.5L 6VE1 V6 (Petrol) - Later revision of the V6, often found in higher trims. Performance 2.8L Diesel Power: Approx. 90-100 HP (varies by turbo/non-turbo configuration) 3.0L Diesel Power: Approx. 130-145 HP (common rail) 3.2L V6 Power: Approx. 175-190 HP Fuel System Diesel Injection: Indirect Injection (4JA1), Direct Injection / Common Rail (4JX1) Petrol Injection: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Isuzu Transmissions: 4-speed Automatic, 5-speed Manual Optional Holden Transmissions: 4-speed Automatic (GM sourced often), 5-speed Manual Features 4Wd System: Part-time 4WD with manual or automatic front hub locking (on some models). Transfer Case: 2-speed transfer case with high and low range gearing on many 4WD variants. 📐 Dimensions Exterior Wheelbase: Approx. 2750 mm (Varies by configuration - Single Cab, Dual Cab, Wagon) Overall Length: Varies significantly by body style (Approx. 4.7m - 5.2m) Weights Curb Weight: Approx. 1600 kg - 2000 kg (depending on configuration) Towing Capacity: Up to 2500 kg (braked, varies by engine and region) 🛡️ Safety Features Ratings Ancap Rating 1999: Likely 3-4 stars (based on contemporary pickup/SUV safety standards, but no specific 1999 rating widely published for all variants) Active Features ABS: Available on higher trims and later models, often 4-channel ABS. Passive Features Airbags: Driver and Passenger airbags available on higher trims. Seatbelts: 3-point seatbelts in front, 2-point or 3-point in rear depending on seating position and body style. 💡...
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SKU: 54371
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Isuzu Holden 1999 Factory Service Repair ManualIsuzu Holden 1999 Factory Service Repair ManualIsuzu Holden 1999 Factory Service Repair ManualIsuzu Holden 1999 Factory Service Repair Manual
This manual covers the Isuzu Holden Rodeo and Jackaroo models produced in 1999. These vehicles, identified by chassis codes TF Series for the Rodeo and UBS Series for the Jackaroo, are recognized for their robust build, reliable powertrains, and strong off-road capability, particularly the diesel variants. They offered a range of engine options, including Isuzu's dependable diesel engines and Holden's V6 petrol engines, paired with manual or automatic transmissions and available four-wheel drive systems. Known for being value-for-money workhorses, these vehicles have a strong market reputation for durability. This comprehensive factory service repair manual, written in English, provides detailed information for the maintenance, repair, and diagnostics of the Isuzu Holden Rodeo and Jackaroo. It covers all major vehicle systems, including the powertrain, drivetrain, chassis, electrical systems, and body. Within its extensive scope, you will find procedures for scheduled maintenance, component repair and replacement, troubleshooting guides with diagnostic flowcharts, and detailed technical specifications. This manual is an essential resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of these vehicles.
🏷️ Basic Information
Identification
Make:
Isuzu Holden
Model:
Rodeo / Jackaroo (Holden branded Isuzu models)
Year:
1999
Codes
Chassis Code:
TF Series (Rodeo), UBS Series (Jackaroo)
👋 Introduction
Market Position
Segment:
Compact to Mid-size Pickup Truck & SUV
Competitive Analysis
Competitors 1999:
Toyota Hilux/4Runner, Nissan Navara/Pathfinder, Mitsubishi Triton/Pajero, Ford Ranger/Explorer, Chevrolet S-10/Blazer
Key Features
Vehicle Strengths:
Robust build, reliable powertrains (especially diesel), strong off-road capability (4WD models), value for money.
📋 Manual Details
Coverage Areas
Regions:
Global (with specific regional variations noted where applicable)
Page Count
Estimated Page Count:
1500+ (typical for a comprehensive factory service manual)
Manual Type
Type:
Factory Service Repair Manual
Sub Types Covered:
Includes repair, service, diagnostic, and electrical troubleshooting information.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual & Automatic), Transfer Case (4WD models), Driveshafts, Differentials, Axles
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instruments & Gauges, Wiper & Washer System, Horn, Audio System, Power Accessories (Windows, Locks), Engine Control System (ECU), ABS (if equipped)
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Glass, Exterior Trim
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points
Repair:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Flowcharts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) and Procedures (OBD-II if applicable)
Installation Removal:
Component Installation & Removal Procedures (e.g., Engine, Transmission, Suspension Arms, Body Panels)
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (typical for well-produced factory PDFs)
Print Quality
Scalability:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Completeness
Coverage:
Factory-level, intended for dealership technicians, providing detailed diagrams, specifications, and troubleshooting guides.
⚙️ Engine Specifications
Primary Engine
Isuzu 2.8L Diesel:
2.8L 4JA1-T (Turbo Diesel) - Naturally aspirated 4JB1 variants also common.
Isuzu 3.0L Diesel:
3.0L 4JX1-TC (Common Rail Turbo Diesel) - Introduced later in the generation, offering improved performance.
Holden 3.2L Petrol:
3.2L 6VD1 V6 (Petrol) - Holden badged models often featured larger V6 petrol engines.
Holden 3.5L Petrol:
3.5L 6VE1 V6 (Petrol) - Later revision of the V6, often found in higher trims.
Performance
2.8L Diesel Power:
Approx. 90-100 HP (varies by turbo/non-turbo configuration)
3.0L Diesel Power:
Approx. 130-145 HP (common rail)
3.2L V6 Power:
Approx. 175-190 HP
Fuel System
Diesel Injection:
Indirect Injection (4JA1), Direct Injection / Common Rail (4JX1)
Petrol Injection:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard
Isuzu Transmissions:
4-speed Automatic, 5-speed Manual
Optional
Holden Transmissions:
4-speed Automatic (GM sourced often), 5-speed Manual
Features
4Wd System:
Part-time 4WD with manual or automatic front hub locking (on some models).
Transfer Case:
2-speed transfer case with high and low range gearing on many 4WD variants.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2750 mm (Varies by configuration - Single Cab, Dual Cab, Wagon)
Overall Length:
Varies significantly by body style (Approx. 4.7m - 5.2m)
Weights
Curb Weight:
Approx. 1600 kg - 2000 kg (depending on configuration)
Towing Capacity:
Up to 2500 kg (braked, varies by engine and region)
🛡️ Safety Features
Ratings
Ancap Rating 1999:
Likely 3-4 stars (based on contemporary pickup/SUV safety standards, but no specific 1999 rating widely published for all variants)
Active Features
ABS:
Available on higher trims and later models, often 4-channel ABS.
Passive Features
Airbags:
Driver and Passenger airbags available on higher trims.
Seatbelts:
3-point seatbelts in front, 2-point or 3-point in rear depending on seating position and body style.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player. CD player optional on higher trims or later models.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels, particularly for V6 models.
Connectivity
Phone Integration:
N/A (No factory Bluetooth or integrated phone systems).
🔧 Maintenance
Service Intervals
Oil Change Diesel:
Every 5,000-10,000 km or 6-12 months (depending on oil type and driving conditions). Diesel models often require more frequent changes.
Oil Change Petrol:
Every 5,000-10,000 km or 6-12 months.
Timing Belt V6:
Replace every 90,000-100,000 km or 5-7 years for V6 petrol engines (critical maintenance item).
Timing Chain Diesel:
Diesel engines typically use timing chains, which are generally maintenance-free for the life of the engine but require inspection for tensioner wear.
Fluid Specifications
Engine Oil Diesel:
API CD/CE/CF-4 or higher (e.g., SAE 15W-40 or 10W-30 depending on climate).
Engine Oil Petrol:
API SJ or higher (e.g., SAE 10W-30 or 10W-40)
Coolant:
Ethylene Glycol based coolant (typically a 50/50 mix with distilled water). Check for specific GM or Isuzu coolant requirements.
Transmission Fluid Auto:
Dexron III or equivalent (check manual for specific specification)
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Differential Fluid:
GL-5 Gear Oil (e.g., SAE 80W-90)
Known Issues
Diesel Glow Plugs:
Glow plug failure is common in older diesel models, leading to hard starting in cold weather.
V6 Timing Belt:
Critical to replace timing belt and water pump at intervals; failure can cause catastrophic engine damage.
Radiator Leaks:
Radiators can develop leaks over time, especially with age and corrosion.
Rust Bodywork:
Prone to rust in certain climates, particularly on chassis, wheel arches, and sills.
4Wd Hub Actuators:
Automatic front hub locking mechanisms can seize or fail.
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long and reputable history in the production of reliable trucks and commercial vehicles, which informed the design of the Rodeo/Jackaroo.
Model Evolution
Tf Series Generation:
The TF series Rodeo (launched globally in 1997) represented a significant update, with Holden versions often sharing platforms and drivetrains with other global markets.
Production
Manufacturing Locations:
Japan (Isuzu), Australia (Holden assembly/CKD), Thailand, Brazil, etc.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Praised for durability and off-road capability, especially diesel variants. Often seen as a workhorse.
Ratings
Consumer Reports History:
Generally rated as average to good for reliability in their class, with specific engine/transmission combinations performing better than others. Diesel engines are often favored for longevity.
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