Iveco Stralis Euro 3 18-44T Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006
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🏷️ Basic Information Identification Make: Iveco Model: Stralis Product Name: Iveco Stralis Euro 3 18-44T Complete Workshop Service Repair Manual Gross Vehicle Weight Rating Range: 18-44 Tonnes (18,000 - 44,000 kg) Codes Euro Emission Standard: Euro 3 👋 Introduction Market Position Vehicle Segment: Heavy-duty truck / tractor unit Competitive Analysis Competitors During Era: Scania R-series, Volvo FH, Mercedes-Benz Actros, DAF XF Key Features Of Vehicle Platform Focus: Designed for long-haul, regional distribution, and heavy haulage applications. Key Features Of Manual User Benefit: Empowers owners and technicians to perform comprehensive maintenance and repairs, saving significant costs. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital Format (PDF Compatible) Delivery Method: Instant Email Delivery 📖 Manual Coverage Systems Covered Engine Management: Comprehensive diagnostics, repair, and overhaul of Euro 3 engines. Powertrain: Detailed procedures for manual and automated manual transmissions, drivelines, and differentials. Chassis And Suspension: Front and rear suspension systems, steering, frame repair, axle assemblies. Braking System: Air brake systems (WABCO/Knorr-Bremse), ABS, EBS, parking brakes, drum and disc brake components. Electrical System: Wiring diagrams, component testing, ECU diagnostics, lighting, instrumentation, power generation. Fuel System: Injection systems, fuel pumps, injectors, fuel tanks, filters, AdBlue systems (if applicable to specific Euro 3 configurations). Cooling System: Radiator, fan, water pump, thermostat, coolant circuits, HVAC integration. Exhaust System: Catalytic converters, mufflers, DPF (if present in specific Euro 3 configurations), lambda sensors. Pneumatic System: Air compressor, air dryer, air tanks, valves, air suspension components, air assisted systems. Body And Cab: Cab tilt mechanisms, doors, interior trim, exterior panels, mirrors, steps. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based repairs. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, repair, assembly, and installation. Diagnostics: OBD-II fault code interpretation, live data analysis, electronic component testing. Specifications And Tolerances: Detailed torque values, clearances, fluid capacities, and technical specifications. Wiring Diagrams: Comprehensive electrical schematics for all major vehicle systems. Technical Depth Depth Of Coverage: Complete A-Z coverage from basic servicing to complex engine and driveline overhauls. Detail Level: Step-by-step instructions with illustrations and diagrams for clarity. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Print Capability: Printable pages, chapters, or entire manual. Binding Type Binding For Download: N/A (Digital Download) Paper Type Paper For Download: N/A (Digital Document) Software Requirement Required Software: Adobe Reader (free download available) ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor 8 / Cursor 10 (Euro 3 variants) Engine Configuration: Inline 6-cylinder, turbocharged, intercooled diesel Performance Power Output Range: Approximately 300 PS to 440 PS (depending on specific engine variant) Torque Output Range: Approximately 1200 Nm to 2000 Nm (depending on specific engine variant) Fuel System Injection System: Common Rail Diesel Injection (CRDI) with high-pressure fuel pump and injectors. Emissions Control: Euro 3 compliant, typically featuring exhaust gas recirculation (EGR) and potentially basic oxidation catalysts. 🔧 Transmission Standard Transmission Options: ZF Astronic (automated manual transmission) or ZF Ecomid/Ecosplit (manual transmission) variants. Optional Gear Selection: Manual or automated shifting with various gear ratios suited for different haulage requirements. Features Clutch Type: Typically single dry plate clutch (for manual versions) or automated clutch actuation. 📐 Dimensions Exterior Configuration Options: Various axle configurations (e.g., 4x2, 6x2, 6x4, 8x4) and cab types (e.g., day cab, sleeper cab). Weights Gvw Range: 18,000 kg to 44,000 kg (tractor unit configurations often have higher GCW - Gross Combination Weight) 🛡️ Safety Features Ratings Crash Testing: Vehicle safety standards relevant to heavy goods vehicles of the era, focusing on cab integrity and driver protection. Active Features ABS: Anti-lock Braking System (ABS) is standard on most models for enhanced braking control. Ebs: Electronic Braking System (EBS) often integrated with ABS for more precise brake control and trailer integration. Passive Features Cab Construction: Reinforced cab structure designed to protect occupants in the event of a collision. 💡 Technology Features Infotainment Cab Features: Basic radio, CD player, auxiliary inputs, and optional tachograph. Driver Assistance Cruise Control: Standard on many models for long-haul efficiency. Traction Control: ASR (Anti-Slip Regulation) often available as an option or integrated with EBS. Connectivity Telematics: Basic telematics capabilities for fleet management might be available on some higher specification models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 60,000 km to 100,000 km depending on operating conditions and oil specification. Air Filter Replacement: Based on mileage (e.g., 80,000 km) or air intake restriction monitoring. Fuel Filter Replacement: Typically every 40,000 km - 60,000 km. Fluid Specifications Engine Oil Grade: API CI-4 / ACEA E4/E5 (e.g., SAE 15W-40, 10W-40 Low SAPS for specific emission controls). Coolant Type: Ethylene glycol based coolant with long-life additives (e.g., Iveco recommends specific OAT or HOAT formulations). Transmission Oil Grade: GL-4 or GL-5 rated gear oil, viscosity grade dependent on ambient temperature (e.g., 75W-90, 80W-90). Brake Fluid Type:...