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Iveco Stralis Euro 3 18-44T Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Iveco Model: Stralis Product Name: Iveco Stralis Euro 3 18-44T Complete Workshop Service Repair Manual Gross Vehicle Weight Rating Range: 18-44 Tonnes (18,000 - 44,000 kg) Codes Euro Emission Standard: Euro 3 👋 Introduction Market Position Vehicle Segment: Heavy-duty truck / tractor unit Competitive Analysis Competitors During Era: Scania R-series, Volvo FH, Mercedes-Benz Actros, DAF XF Key Features Of Vehicle Platform Focus: Designed for long-haul, regional distribution, and heavy haulage applications. Key Features Of Manual User Benefit: Empowers owners and technicians to perform comprehensive maintenance and repairs, saving significant costs. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital Format (PDF Compatible) Delivery Method: Instant Email Delivery 📖 Manual Coverage Systems Covered Engine Management: Comprehensive diagnostics, repair, and overhaul of Euro 3 engines. Powertrain: Detailed procedures for manual and automated manual transmissions, drivelines, and differentials. Chassis And Suspension: Front and rear suspension systems, steering, frame repair, axle assemblies. Braking System: Air brake systems (WABCO/Knorr-Bremse), ABS, EBS, parking brakes, drum and disc brake components. Electrical System: Wiring diagrams, component testing, ECU diagnostics, lighting, instrumentation, power generation. Fuel System: Injection systems, fuel pumps, injectors, fuel tanks, filters, AdBlue systems (if applicable to specific Euro 3 configurations). Cooling System: Radiator, fan, water pump, thermostat, coolant circuits, HVAC integration. Exhaust System: Catalytic converters, mufflers, DPF (if present in specific Euro 3 configurations), lambda sensors. Pneumatic System: Air compressor, air dryer, air tanks, valves, air suspension components, air assisted systems. Body And Cab: Cab tilt mechanisms, doors, interior trim, exterior panels, mirrors, steps. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based repairs. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, repair, assembly, and installation. Diagnostics: OBD-II fault code interpretation, live data analysis, electronic component testing. Specifications And Tolerances: Detailed torque values, clearances, fluid capacities, and technical specifications. Wiring Diagrams: Comprehensive electrical schematics for all major vehicle systems. Technical Depth Depth Of Coverage: Complete A-Z coverage from basic servicing to complex engine and driveline overhauls. Detail Level: Step-by-step instructions with illustrations and diagrams for clarity. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Print Capability: Printable pages, chapters, or entire manual. Binding Type Binding For Download: N/A (Digital Download) Paper Type Paper For Download: N/A (Digital Document) Software Requirement Required Software: Adobe Reader (free download available) ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor 8 / Cursor 10 (Euro 3 variants) Engine Configuration: Inline 6-cylinder, turbocharged, intercooled diesel Performance Power Output Range: Approximately 300 PS to 440 PS (depending on specific engine variant) Torque Output Range: Approximately 1200 Nm to 2000 Nm (depending on specific engine variant) Fuel System Injection System: Common Rail Diesel Injection (CRDI) with high-pressure fuel pump and injectors. Emissions Control: Euro 3 compliant, typically featuring exhaust gas recirculation (EGR) and potentially basic oxidation catalysts. 🔧 Transmission Standard Transmission Options: ZF Astronic (automated manual transmission) or ZF Ecomid/Ecosplit (manual transmission) variants. Optional Gear Selection: Manual or automated shifting with various gear ratios suited for different haulage requirements. Features Clutch Type: Typically single dry plate clutch (for manual versions) or automated clutch actuation. 📐 Dimensions Exterior Configuration Options: Various axle configurations (e.g., 4x2, 6x2, 6x4, 8x4) and cab types (e.g., day cab, sleeper cab). Weights Gvw Range: 18,000 kg to 44,000 kg (tractor unit configurations often have higher GCW - Gross Combination Weight) 🛡️ Safety Features Ratings Crash Testing: Vehicle safety standards relevant to heavy goods vehicles of the era, focusing on cab integrity and driver protection. Active Features ABS: Anti-lock Braking System (ABS) is standard on most models for enhanced braking control. Ebs: Electronic Braking System (EBS) often integrated with ABS for more precise brake control and trailer integration. Passive Features Cab Construction: Reinforced cab structure designed to protect occupants in the event of a collision. 💡 Technology Features Infotainment Cab Features: Basic radio, CD player, auxiliary inputs, and optional tachograph. Driver Assistance Cruise Control: Standard on many models for long-haul efficiency. Traction Control: ASR (Anti-Slip Regulation) often available as an option or integrated with EBS. Connectivity Telematics: Basic telematics capabilities for fleet management might be available on some higher specification models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 60,000 km to 100,000 km depending on operating conditions and oil specification. Air Filter Replacement: Based on mileage (e.g., 80,000 km) or air intake restriction monitoring. Fuel Filter Replacement: Typically every 40,000 km - 60,000 km. Fluid Specifications Engine Oil Grade: API CI-4 / ACEA E4/E5 (e.g., SAE 15W-40, 10W-40 Low SAPS for specific emission controls). Coolant Type: Ethylene glycol based coolant with long-life additives (e.g., Iveco recommends specific OAT or HOAT formulations). Transmission Oil Grade: GL-4 or GL-5 rated gear oil, viscosity grade dependent on ambient temperature (e.g., 75W-90, 80W-90). Brake Fluid Type:...
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SKU: 411799
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Iveco Stralis Euro 3 18-44T Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Stralis
Product Name:
Iveco Stralis Euro 3 18-44T Complete Workshop Service Repair Manual
Gross Vehicle Weight Rating Range:
18-44 Tonnes (18,000 - 44,000 kg)
Codes
Euro Emission Standard:
Euro 3
👋 Introduction
Market Position
Vehicle Segment:
Heavy-duty truck / tractor unit
Competitive Analysis
Competitors During Era:
Scania R-series, Volvo FH, Mercedes-Benz Actros, DAF XF
Key Features Of Vehicle
Platform Focus:
Designed for long-haul, regional distribution, and heavy haulage applications.
Key Features Of Manual
User Benefit:
Empowers owners and technicians to perform comprehensive maintenance and repairs, saving significant costs.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital Format (PDF Compatible)
Delivery Method:
Instant Email Delivery
📖 Manual Coverage
Systems Covered
Engine Management:
Comprehensive diagnostics, repair, and overhaul of Euro 3 engines.
Powertrain:
Detailed procedures for manual and automated manual transmissions, drivelines, and differentials.
Chassis And Suspension:
Front and rear suspension systems, steering, frame repair, axle assemblies.
Braking System:
Air brake systems (WABCO/Knorr-Bremse), ABS, EBS, parking brakes, drum and disc brake components.
Electrical System:
Wiring diagrams, component testing, ECU diagnostics, lighting, instrumentation, power generation.
Fuel System:
Injection systems, fuel pumps, injectors, fuel tanks, filters, AdBlue systems (if applicable to specific Euro 3 configurations).
Cooling System:
Radiator, fan, water pump, thermostat, coolant circuits, HVAC integration.
Exhaust System:
Catalytic converters, mufflers, DPF (if present in specific Euro 3 configurations), lambda sensors.
Pneumatic System:
Air compressor, air dryer, air tanks, valves, air suspension components, air assisted systems.
Body And Cab:
Cab tilt mechanisms, doors, interior trim, exterior panels, mirrors, steps.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication.
Troubleshooting:
Diagnostic flowcharts, common fault identification, symptom-based repairs.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, repair, assembly, and installation.
Diagnostics:
OBD-II fault code interpretation, live data analysis, electronic component testing.
Specifications And Tolerances:
Detailed torque values, clearances, fluid capacities, and technical specifications.
Wiring Diagrams:
Comprehensive electrical schematics for all major vehicle systems.
Technical Depth
Depth Of Coverage:
Complete A-Z coverage from basic servicing to complex engine and driveline overhauls.
Detail Level:
Step-by-step instructions with illustrations and diagrams for clarity.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Print Capability:
Printable pages, chapters, or entire manual.
Binding Type
Binding For Download:
N/A (Digital Download)
Paper Type
Paper For Download:
N/A (Digital Document)
Software Requirement
Required Software:
Adobe Reader (free download available)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco Cursor 8 / Cursor 10 (Euro 3 variants)
Engine Configuration:
Inline 6-cylinder, turbocharged, intercooled diesel
Performance
Power Output Range:
Approximately 300 PS to 440 PS (depending on specific engine variant)
Torque Output Range:
Approximately 1200 Nm to 2000 Nm (depending on specific engine variant)
Fuel System
Injection System:
Common Rail Diesel Injection (CRDI) with high-pressure fuel pump and injectors.
Emissions Control:
Euro 3 compliant, typically featuring exhaust gas recirculation (EGR) and potentially basic oxidation catalysts.
🔧 Transmission
Standard
Transmission Options:
ZF Astronic (automated manual transmission) or ZF Ecomid/Ecosplit (manual transmission) variants.
Optional
Gear Selection:
Manual or automated shifting with various gear ratios suited for different haulage requirements.
Features
Clutch Type:
Typically single dry plate clutch (for manual versions) or automated clutch actuation.
📐 Dimensions
Exterior
Configuration Options:
Various axle configurations (e.g., 4x2, 6x2, 6x4, 8x4) and cab types (e.g., day cab, sleeper cab).
Weights
Gvw Range:
18,000 kg to 44,000 kg (tractor unit configurations often have higher GCW - Gross Combination Weight)
🛡️ Safety Features
Ratings
Crash Testing:
Vehicle safety standards relevant to heavy goods vehicles of the era, focusing on cab integrity and driver protection.
Active Features
ABS:
Anti-lock Braking System (ABS) is standard on most models for enhanced braking control.
Ebs:
Electronic Braking System (EBS) often integrated with ABS for more precise brake control and trailer integration.
Passive Features
Cab Construction:
Reinforced cab structure designed to protect occupants in the event of a collision.
💡 Technology Features
Infotainment
Cab Features:
Basic radio, CD player, auxiliary inputs, and optional tachograph.
Driver Assistance
Cruise Control:
Standard on many models for long-haul efficiency.
Traction Control:
ASR (Anti-Slip Regulation) often available as an option or integrated with EBS.
Connectivity
Telematics:
Basic telematics capabilities for fleet management might be available on some higher specification models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 60,000 km to 100,000 km depending on operating conditions and oil specification.
Air Filter Replacement:
Based on mileage (e.g., 80,000 km) or air intake restriction monitoring.
Fuel Filter Replacement:
Typically every 40,000 km - 60,000 km.
Fluid Specifications
Engine Oil Grade:
API CI-4 / ACEA E4/E5 (e.g., SAE 15W-40, 10W-40 Low SAPS for specific emission controls).
Coolant Type:
Ethylene glycol based coolant with long-life additives (e.g., Iveco recommends specific OAT or HOAT formulations).
Transmission Oil Grade:
GL-4 or GL-5 rated gear oil, viscosity grade dependent on ambient temperature (e.g., 75W-90, 80W-90).
Brake Fluid Type:
DOT 4 or DOT 5.1 compliant fluid for hydraulic components (if applicable), and specific air system lubricants/desiccants.
Known Issues
Common Wear Items:
Clutch components, brake linings/discs, suspension bushings, turbocharger wear, EGR valve issues.
Electrical Gremlins:
Intermittent electrical faults related to wiring harnesses, sensors, or ECUs can occur with age.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Iveco (Industrial Vehicles Corporation) is an Italian brand with a long history in commercial vehicles.
Model Evolution
Predecessors:
The Stralis replaced models like the EuroStar and EuroTech, building on their legacy.
Production
Production Period Covered:
2002-2006, representing a significant phase in the Stralis lineage before later Euro 4/5/6 updates.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Stralis platform has received various industry awards for design and innovation throughout its lifecycle.
Ratings
Fuel Efficiency:
Generally considered competitive for its class and era, with engine and transmission optimization for economy.
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