Jaguar S-Type 3.8 Series 1960-1968 Service Repair Manual
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🏷️ Basic Information Identification Make: Jaguar Model: S-Type Engine: 3.8 Litre Generation Production Years: 1960-1968 Codes Chassis Codes: Series 1 👋 Introduction Market Position Positioning: The Jaguar S-Type (Series 1) was positioned as a luxurious and sporty sedan, offering a blend of performance and comfort, often competing with models from Mercedes-Benz and BMW of the era. It represented Jaguar's commitment to refined engineering and classic styling. Competitive Analysis Competitors: Primarily competed with Mercedes-Benz W111/W112 S-Class, BMW Neue Klasse sedans, and similar high-end offerings from marques like Rover and Jensen. Key Features Distinctive Elements: Elegant styling, powerful 3.8L XK engine, independent rear suspension (IRS), luxurious interior appointments, and exceptional ride quality. Target Audience Intended Users: Enthusiasts, classic car owners, mechanics, and DIY individuals seeking detailed information for maintenance and repair of the Jaguar S-Type 3.8 Series. 📋 Manual Details Coverage Areas Covered Years: 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968 Covered Models: Jaguar S-Type 3.8 Litre Page Count Estimated Pages: Estimated to be comprehensive, typically 500+ pages for this era of service manual. Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, fuel delivery, lubrication, cooling, ignition. Transmission Driveline: Manual and automatic transmission overhaul, differential, driveshafts, rear axle. Suspension Steering: Front and rear suspension, steering box, power steering system, wheel alignment. Brakes: Hydraulic system, disc brakes (front and rear), parking brake, brake fluid specifications. Electrical Systems: Wiring diagrams, lighting, ignition, charging system, starter motor, instrument cluster, accessories. Body Chassis: Body construction, frame, bumpers, doors, windows, interior trim, heating and ventilation. Fuel Exhaust: Fuel tank, fuel lines, carburetors (SU HD6 or similar), exhaust manifold and system. Ignition Control: Ignition timing, spark plugs, distributor, coil, wiring. Instrument Cluster: Speedometer, tachometer, fuel gauge, oil pressure gauge, coolant temperature gauge, warning lights, and their associated circuits. Lamps: Headlights, taillights, brake lights, turn signals, interior lighting, wiring, bulb types. Wipers Washers: Wiper motor, linkage, blades, washer pump (if equipped), fluid reservoir. Exhaust System: Exhaust manifolds, pipes, mufflers, hangers, and gaskets. Fuel System: Fuel tank, fuel lines, fuel pump, fuel filters, carburetors. Steering: Steering column, steering box, idler arm, tie rod ends, power steering system (if equipped). Tires Wheels: Tire pressures, wheel types, lug nut torque specifications. Body: Door mechanisms, window regulators, hood and trunk latches, exterior trim, panel alignment. Heating Air Conditioning: Heater core, blower motor, ducting, controls. Air conditioning was a rare dealer/dealer fitted option and may not be extensively covered. Emissions Control: Very limited emissions control systems for this era. May cover basic crankcase ventilation (PCV) if fitted. Procedures Included Maintenance: Scheduled maintenance, lubrication points, fluid changes, filter replacements, tune-up procedures. Repair Overhaul: Complete engine rebuild, transmission overhaul, brake system repairs, suspension component replacement, electrical system diagnostics and repair. Troubleshooting: Diagnostic charts and procedures for common problems across all major systems. Technical Specifications: Torque values, clearances, tolerances, fluid capacities, electrical specifications. Disassembly Assembly: Detailed instructions for the complete disassembly and reassembly of major components and systems. Wiring Diagrams: Comprehensive wiring schematics for electrical troubleshooting and repairs. Torque Specifications: Specific torque values for critical fasteners throughout the vehicle. Technical Depth Depth: Comprehensive; covers full vehicle disassembly and reassembly, including detailed component-level repair. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Viewing Features Zoom Capability: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (for extraction) Compatibility Operating Systems: All Versions of Windows & Mac Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, DOHC (Dual Overhead Camshaft) Displacement: 3.8 Litres (3781 cc) Performance Horsepower Est: Approximately 220-230 bhp at 5500 rpm (varies by tuning and market) Torque Est: Approximately 260-280 lb-ft at 3000 rpm (varies) Fuel System Carburetion: Twin SU HD6 Carburetors Fuel Type: Premium Unleaded Gasoline Engine Construction Block Material: Cast Iron Cylinder Head Material: Light Alloy (Aluminum) 🔧 Transmission Standard Transmission Type: 4-Speed Manual with Overdrive (often Moss gearbox) Optional Automatic Transmission: 3-Speed Borg-Warner DG Automatic Transmission Features Overdrive Details: Laycock de Normanville overdrive, typically on 3rd and 4th gears for reduced engine RPM on highways. 📐 Dimensions Exterior Wheelbase: 107.5 inches (approx. 2730 mm) Length: 191.5 inches (approx. 4864 mm) Width: 69 inches (approx. 1753 mm) Height: 53 inches (approx. 1346 mm) Weights Curb Weight Est: Approximately 3,500 - 3,800 lbs (1588 - 1724 kg) 🛡️ Safety Features Ratings Safety Ratings: N/A (No standardized crash testing as understood today for vehicles of this era). Active Features Braking System: Girling hydraulic disc brakes, front and rear, often with servo assistance. Passive Features Seat Belts: Optional front seat belts were becoming available during this period, likely not standard initially. Structural Integrity: Body-on-frame construction providing a robust chassis. 💡 Technology Features Infotainment Audio System: Factory...
The Jaguar S-Type (Series 1) was positioned as a luxurious and sporty sedan, offering a blend of performance and comfort, often competing with models from Mercedes-Benz and BMW of the era. It represented Jaguar's commitment to refined engineering and classic styling.
Competitive Analysis
Competitors:
Primarily competed with Mercedes-Benz W111/W112 S-Class, BMW Neue Klasse sedans, and similar high-end offerings from marques like Rover and Jensen.
Enthusiasts, classic car owners, mechanics, and DIY individuals seeking detailed information for maintenance and repair of the Jaguar S-Type 3.8 Series.
Detailed instructions for the complete disassembly and reassembly of major components and systems.
Wiring Diagrams:
Comprehensive wiring schematics for electrical troubleshooting and repairs.
Torque Specifications:
Specific torque values for critical fasteners throughout the vehicle.
Technical Depth
Depth:
Comprehensive; covers full vehicle disassembly and reassembly, including detailed component-level repair.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Viewing Features
Zoom Capability:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (for extraction)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
3.8 Litres (3781 cc)
Performance
Horsepower Est:
Approximately 220-230 bhp at 5500 rpm (varies by tuning and market)
Torque Est:
Approximately 260-280 lb-ft at 3000 rpm (varies)
Fuel System
Carburetion:
Twin SU HD6 Carburetors
Fuel Type:
Premium Unleaded Gasoline
Engine Construction
Block Material:
Cast Iron
Cylinder Head Material:
Light Alloy (Aluminum)
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual with Overdrive (often Moss gearbox)
Optional
Automatic Transmission:
3-Speed Borg-Warner DG Automatic Transmission
Features
Overdrive Details:
Laycock de Normanville overdrive, typically on 3rd and 4th gears for reduced engine RPM on highways.
📐 Dimensions
Exterior
Wheelbase:
107.5 inches (approx. 2730 mm)
Length:
191.5 inches (approx. 4864 mm)
Width:
69 inches (approx. 1753 mm)
Height:
53 inches (approx. 1346 mm)
Weights
Curb Weight Est:
Approximately 3,500 - 3,800 lbs (1588 - 1724 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (No standardized crash testing as understood today for vehicles of this era).
Active Features
Braking System:
Girling hydraulic disc brakes, front and rear, often with servo assistance.
Passive Features
Seat Belts:
Optional front seat belts were becoming available during this period, likely not standard initially.
Structural Integrity:
Body-on-frame construction providing a robust chassis.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio, often with a separate speaker. No advanced infotainment systems.
Driver Assistance
Driver Aids:
None by modern standards. Power steering was an option.
Comfort Features
Heating Ventilation:
Optional heater and fan system. Ventilation relies on fresh air vents and opening windows.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000 miles or 6 months, whichever comes first.
Grease Points:
Regular lubrication of suspension, steering, and driveshaft U-joints is crucial (typically every 1,000-2,000 miles).
Fluid Specifications
Engine Oil:
API SF/CD rated oil, SAE 20W-50 or 10W-40 depending on climate. (Original specification was likely thicker grade mineral oil.)
Coolant:
Ethylene Glycol based antifreeze mixture with distilled water (50/50 ratio). Refer to manual for specific type.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid (ensure it's compatible with Girling systems).
Transmission Oil Manual:
GL-4 or GL-5 gear oil, typically SAE 90.
Transmission Oil Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Differential Oil:
API GL-5 Hypoid Gear Oil, SAE 90.
Known Issues
Common Problems:
Rust in sills, wheel arches, and boot floor; weakening of rear springs; carburetor tuning issues; potential gearbox synchromesh wear; oil leaks from engine and drivetrain components; aging electrical wiring.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Jaguar Cars, founded by Sir William Lyons, has a rich heritage of producing sporting and luxurious automobiles known for their performance, distinctive styling, and engineering innovation, particularly the XK engine.
Model Evolution
S Type Lineage:
The S-Type was a distinct model from the Mk2 saloon, featuring a longer wheelbase and styling cues that hinted at the larger Mark X (420G). It was an attempt to offer a more spacious and stately Jaguar saloon.
Production
Manufacturing Location:
Coventry, England
Production Run:
Produced from 1960 to 1968, with approximately 24,600 units built.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While not a recipient of modern awards, the S-Type was highly regarded for its style and performance in its era, contributing to Jaguar's reputation as a premier luxury sports car manufacturer.
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