Jaguar XJ XJ6 XJ8 XJR 2003-2009 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Variants: XJ6, XJ8, XJR Generation: X350/X358 Codes Chassis Codes: X350, X358 👋 Introduction Market Position Segment: Full-size luxury sedan Target Audience: Luxury car buyers seeking comfort, performance, and classic British styling. Competitive Analysis Key Competitors: BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS Key Features Platform: Aluminum monocoque body structure for improved rigidity and weight reduction. Suspension: Advanced adaptive air suspension system for adjustable ride height and comfort. Powertrain: Available V8 engines (XJ8) and supercharged V8 (XJR) offering strong performance. 📋 Manual Details Coverage Areas Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Total Pages: 6470 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Distribution Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnosis, maintenance, cooling, lubrication, fuel, ignition, emissions control Transmission Systems: Automatic transmission (ZF 6HP26) overhaul, diagnosis, fluid service, removal/installation Chassis Systems: Suspension (air and spring), steering, brakes (including ABS/DSC), wheels and tires Electrical Systems: Wiring diagrams, diagnostic procedures, power distribution, lighting, audio systems, climate control electronics Body And Interior: Body panel repair, interior trim removal/installation, seating, airbags, HVAC system Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, component inspections Troubleshooting: Diagnostic flowcharts, common fault diagnosis, electrical system troubleshooting Repair And Overhaul: Step-by-step instructions for component removal, disassembly, repair, assembly, and installation Adjustments: Wheel alignment, headlight aiming, sensor adjustments Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and body repair. Detail Level: Includes detailed illustrations, exploded diagrams, schematics, pictorial diagrams, and photographs. Special Tools Tool References: References specific Jaguar service tool numbers and shows their usage. Specifications Torque Values: Includes essential torque specifications for various fasteners. Wear Limits: Provides wear limits for critical components to ensure proper function. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux OS Viewer Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable. Searchability: Assumed to be searchable due to PDF format, though not explicitly stated. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Xj8: 4.2L V8 (Naturally Aspirated) Xjr: 4.2L Supercharged V8 Xj6 (Early Models): 3.5L V8 (Naturally Aspirated) - Less common in North America Performance Xj8 (4.2L V8) Horsepower: Approx. 294-300 hp Xj8 (4.2L V8) Torque: Approx. 303-310 lb-ft Xjr (4.2L Supercharged V8) Horsepower: Approx. 390-400 hp Xjr (4.2L Supercharged V8) Torque: Approx. 400-410 lb-ft Fuel System Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Injection System: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Type: 6-speed Automatic (ZF 6HP26) Optional Availability: N/A (Standard across all models and years covered) Features Shift Modes: Sport and Winter modes Fluid Specifications Fluid Type: Jaguar recommends specific ZF LifeguardFluid 6 or equivalent (e.g., Mobil ATF LT 71141 or Pentosin ATF1) 📐 Dimensions Exterior Wheelbase X350: 3030 mm (119.3 in) Length X350: 5077 mm (199.9 in) Width X350: 1861 mm (73.3 in) Height X350: 1448 mm (57.0 in) Weights Curb Weight Xj8: Approx. 1700-1800 kg (3750-3970 lbs) Curb Weight Xjr: Approx. 1800-1900 kg (3970-4190 lbs) 🛡️ Safety Features Ratings Penilaian Keselamatan: NHTSA and IIHS ratings vary by year and specific test, generally good for the era but not always top-tier compared to modern vehicles. Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: Traction-ASSIST Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) Passive Features Airbags: Front, side, and curtain airbags Seatbelts: Pretensioning seatbelts Structure: Reinforced aluminum body structure 💡 Technology Features Infotainment Head Unit: Jaguar Premium Sound System or optional Alpine/Harman Kardon systems with CD player, AM/FM radio. Navigation: Optional GPS navigation system with touchscreen interface. Driver Assistance Parking Sensors: Front and rear parking sensors Adaptive Cruise Control: Optional Adaptive Cruise Control Connectivity Phone Integration: Optional Bluetooth hands-free phone integration. Comfort Features Climate Control: Dual-zone automatic climate control with rear ventilation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first, depending on driving conditions and specific engine variant. Transmission Fluid Service: Recommended around 60,000-100,000 miles or as per specific Jaguar service bulletins, especially if the 'sealed for life' claim is questioned. Air Filter Replacement: Every 30,000 miles or 24 months. Coolant Replacement: Initial change at 100,000 miles, then every 50,000 miles or 5 years. Fluid Specifications Engine Oil Spec: Fully synthetic 5W-30 meeting Jaguar engine oil specification WSS-M2C913-B or similar (refer to manual for precise spec). Coolant Type: Jaguar-specified orange coolant (glycol-based, phosphate-free) or equivalent. Known Issues Air Suspension Failures: Air springs can degrade and leak over time, leading to vehicle sag. Compressor issues can also occur. Timing Chain Wear: Some early 4.2L V8 engines (especially the 3.5L variants) can experience timing chain tensioner wear and stretching, potentially leading to rattling noises and...
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and body repair.
Detail Level:
Includes detailed illustrations, exploded diagrams, schematics, pictorial diagrams, and photographs.
Special Tools
Tool References:
References specific Jaguar service tool numbers and shows their usage.
Specifications
Torque Values:
Includes essential torque specifications for various fasteners.
Wear Limits:
Provides wear limits for critical components to ensure proper function.
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, Linux OS
Viewer Requirement:
Adobe Reader
Print Quality
Printability:
Yes, all pages are printable.
Searchability:
Assumed to be searchable due to PDF format, though not explicitly stated.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Xj8:
4.2L V8 (Naturally Aspirated)
Xjr:
4.2L Supercharged V8
Xj6 (Early Models):
3.5L V8 (Naturally Aspirated) - Less common in North America
Performance
Xj8 (4.2L V8) Horsepower:
Approx. 294-300 hp
Xj8 (4.2L V8) Torque:
Approx. 303-310 lb-ft
Xjr (4.2L Supercharged V8) Horsepower:
Approx. 390-400 hp
Xjr (4.2L Supercharged V8) Torque:
Approx. 400-410 lb-ft
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Injection System:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Type:
6-speed Automatic (ZF 6HP26)
Optional
Availability:
N/A (Standard across all models and years covered)
Features
Shift Modes:
Sport and Winter modes
Fluid Specifications
Fluid Type:
Jaguar recommends specific ZF LifeguardFluid 6 or equivalent (e.g., Mobil ATF LT 71141 or Pentosin ATF1)
📐 Dimensions
Exterior
Wheelbase X350:
3030 mm (119.3 in)
Length X350:
5077 mm (199.9 in)
Width X350:
1861 mm (73.3 in)
Height X350:
1448 mm (57.0 in)
Weights
Curb Weight Xj8:
Approx. 1700-1800 kg (3750-3970 lbs)
Curb Weight Xjr:
Approx. 1800-1900 kg (3970-4190 lbs)
🛡️ Safety Features
Ratings
Penilaian Keselamatan:
NHTSA and IIHS ratings vary by year and specific test, generally good for the era but not always top-tier compared to modern vehicles.
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Traction-ASSIST
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioning seatbelts
Structure:
Reinforced aluminum body structure
💡 Technology Features
Infotainment
Head Unit:
Jaguar Premium Sound System or optional Alpine/Harman Kardon systems with CD player, AM/FM radio.
Navigation:
Optional GPS navigation system with touchscreen interface.
Driver Assistance
Parking Sensors:
Front and rear parking sensors
Adaptive Cruise Control:
Optional Adaptive Cruise Control
Connectivity
Phone Integration:
Optional Bluetooth hands-free phone integration.
Comfort Features
Climate Control:
Dual-zone automatic climate control with rear ventilation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, depending on driving conditions and specific engine variant.
Transmission Fluid Service:
Recommended around 60,000-100,000 miles or as per specific Jaguar service bulletins, especially if the 'sealed for life' claim is questioned.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Coolant Replacement:
Initial change at 100,000 miles, then every 50,000 miles or 5 years.
Fluid Specifications
Engine Oil Spec:
Fully synthetic 5W-30 meeting Jaguar engine oil specification WSS-M2C913-B or similar (refer to manual for precise spec).
Coolant Type:
Jaguar-specified orange coolant (glycol-based, phosphate-free) or equivalent.
Known Issues
Air Suspension Failures:
Air springs can degrade and leak over time, leading to vehicle sag. Compressor issues can also occur.
Timing Chain Wear:
Some early 4.2L V8 engines (especially the 3.5L variants) can experience timing chain tensioner wear and stretching, potentially leading to rattling noises and engine damage if not addressed.
Water Pump Leaks:
The water pump seal can fail, leading to coolant leaks.
Thermostat Housing Cracks:
Plastic thermostat housings can become brittle and crack, causing coolant leaks.
Electrical Gremlins:
Complex electrical systems can sometimes exhibit intermittent faults, often related to grounding points or module failures.
Paint Delamination:
Some owners have reported issues with paint adhesion, particularly on plastic trim pieces.
📚 Vehicle History
Brand Heritage
Heritage:
Jaguar has a long-standing reputation for producing luxurious and performance-oriented vehicles, dating back to the 1920s.
Model Evolution
Xj Lineage:
The XJ model has been Jaguar's flagship sedan for decades, known for its blend of comfort, luxury, and sporting character.
X350 Introduction:
The X350 generation, introduced for the 2003 model year, marked a significant departure with its all-aluminum construction.
Production
Production Period:
2003-2009 (X350/X358 chassis)
Manufacturing Location:
Castle Bromwich, Birmingham, United Kingdom
🏆 Awards & Recognition
Recognitions
Auto Motorsport Awards:
While not always winning major awards, the XJ has consistently been recognized for its luxury, comfort, and design within its segment.
Ratings
Consumer Reports Ratings:
Ratings vary by year, but generally indicate average to above-average predicted reliability for the era, with specific issues to watch for as noted.
Certifications
Manufacturing Standards:
Produced under Jaguar's established automotive manufacturing and quality control standards.
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