🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1996 Generation Generation: Second Generation (XJ Facelift) 👋 Introduction Market Position Market Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Competitors: Toyota 4Runner, Ford Bronco, Nissan Pathfinder Key Features Vehicle Reputation: Rugged, reliable, capable off-road Manual Value Proposition: Essential for maintaining and repairing the iconic XJ platform 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop procedures Page Count Estimated Page Count: Likely over 1000 pages (typical for factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Yes (including diagnostics, overhaul, specific engine variants) Transmission: Yes (manual and automatic) Drivetrain: Yes (4WD/AWD systems, differentials, axles) Suspension: Yes (front and rear, steering linkage) Brakes: Yes (ABS, disc/drum configurations) Electrical System: Yes (wiring diagrams, component locations, diagnostics) Body And Chassis: Yes (body panels, frame, interior trim) HVAC: Yes (heating, ventilation, and air conditioning) Fuel System: Yes (injection system, fuel tank, pump) Cooling System: Yes (radiator, water pump, thermostat) Exhaust System: Yes Ignition System: Yes Lighting System: Yes (headlamps, taillamps, interior) Instrumentation: Yes (gauges, warning lights) Restraints: Yes (seat belts, airbags if equipped) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, tune-ups) Troubleshooting: Yes (diagnostic charts, common fault finding) Repair And Rebuild: Yes (engine, transmission, suspension component rebuilds) Disassembly And Assembly: Yes (step-by-step instructions for all major components) Diagnostics: Yes (OBD-I, specific diagnostic procedures) Specifications And Tolerances: Yes (torque values, clearances, measurements) Special Tools: Yes (identification of required specialized tools) Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depends on scan quality) Printability: Printable Print Quality Image Resolution: Varies (typically good for diagrams and illustrations) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L Inline 6 (High Output) Engine Displacement: 3960 cc (242 cubic inches) Engine Configuration: Inline 6-cylinder Engine Type: Overhead Valve (OHV) Bore X Stroke: 3.875 in x 3.562 in (98.4 mm x 90.5 mm) Compression Ratio: 8.75:1 Horsepower: 190 hp @ 4750 rpm Torque: 220 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Pressure: 31-40 psi Optional Engine Engine Code: 2.5L Inline 4-cylinder (AMC 150) Engine Displacement: 2469 cc (150 cubic inches) Horsepower: 125 hp @ 4800 rpm Torque: 150 lb-ft @ 3200 rpm 🔧 Transmission Standard Transmission Type: 42RE Automatic Transmission Gears: 4-speed automatic Optional Transmission Type: AX-15 Manual Transmission Gears: 5-speed manual Features Transfer Case: Selec-Trac (2WD/4WD Full-time/Part-time) Transfer Case Optional: Command-Trac (2WD/4WD Part-time) Fluid Specifications Automatic Fluid Type: ATF+3 (Chrysler) Manual Fluid Type: GL-3 or GL-4 Gear Oil (75W-90) Fluid Capacities Automatic Capacity Quarts: 9.5 quarts (9.0 liters) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.3 inches (4249 mm) Width: 70.2 inches (1783 mm) Height: 63.7 inches (1618 mm) Ground Clearance: Approx. 8.7 inches (221 mm) Weights Curb Weight Lbs: 3500 - 3800 lbs (depending on configuration) Gross Vehicle Weight Rating Lbs: Approx. 5000 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-star driver (1996 model year estimates) Active Features ABS: Optional (Rear-wheel ABS standard on some models) Passive Features Airbags: Driver's side airbag standard Seat Belts: 3-point front, 2-point rear (later models may have 3-point rear) 💡 Technology Features Infotainment Audio System: AM/FM stereo, cassette player, optional CD player Speakers: Typically 4 or 6 speakers Driver Assistance Cruise Control: Standard on most models Power Windows Locks: Optional Connectivity Connectivity Features: Limited to basic features of the era (e.g., power antenna control) 🔧 Maintenance Service Intervals Oil Change Miles: 3,000 - 5,000 miles (10W-30 recommended, consult manual for specifics) Transmission Fluid Change Miles: 30,000 - 60,000 miles (depends on usage) Spark Plug Replacement Miles: 30,000 - 60,000 miles (depending on spark plug type) Fluid Specifications Engine Oil Type: SAE 10W-30 API SJ or higher Coolant Type: Chrysler HOAT (Orange) or Dex-Cool compatible (50/50 mix with distilled water) Fluid Capacities Engine Oil Capacity Quarts: 5.0 quarts (4.7 liters) with filter Coolant Capacity Quarts: 11.0 quarts (10.4 liters) Known Issues Common Issues: Crankshaft position sensor failure, radiator leaks, heater core issues, steering box wear, sagging headliner, head gasket leaks (less common on 4.0L but possible) Common Fixes Covered: Detailed repair procedures for common failures 📚 Vehicle History Brand Heritage Jeep Legacy: Pioneering 4x4 capability and off-road performance since WWII Model Evolution Xj Introduction: 1984 Xj Design: Unibody construction, a significant departure for Jeep Xj Facelift 1996: Revised interior, updated powertrain management, improved aerodynamics Production Production Years: 1984-2001 Manufacturing Location: Toledo, Ohio, USA 🏆 Awards & Recognition Recognitions Off Road Acclaim: Consistently rated highly for off-road capability by automotive publications Ratings Durability Reputation: Strong reputation for longevity...