🏷️ Basic Information Identification Make: Jeep Model: CJ-5A Year: 1968 Product Name: Jeep CJ-5A 1968 Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Compact/Light Utility Vehicle, Off-Road Vehicle Key Selling Points: Robustness, off-road capability, simplicity, iconic Jeep design Competitive Analysis Competitors 1968: Ford Bronco, International Harvester Scout, Land Rover Series Key Features Manual Value Proposition: Essential resource for maintaining and repairing the iconic Jeep CJ-5A, enabling owners to preserve its legendary capability and longevity. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Likely Printed/Digital (PDF implied by sales context) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tune-up, lubrication, cooling system, fuel system, exhaust system Transmission: Manual transmission service, clutch, drivetrain components Suspension: Front and rear suspension components, shock absorbers, springs Steering: Steering gearbox, linkage, power steering (if equipped) Brakes: Hydraulic system, front and rear brakes (drum/disc depending on spec), parking brake Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, instruments, starter Body And Chassis: Frame, body panels, doors, seats, interior trim, bumpers Heating And Ventilation: Heater core, blower motor, ducting Procedures Included Maintenance: Scheduled maintenance, lubrication charts, fluid changes Troubleshooting: Diagnostic procedures, common problems and solutions Repair: Component disassembly, reassembly, and adjustment procedures Technical Specifications: Torque values, clearances, engine specifications, wiring schematics Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications Physical Attributes Page Count: Estimated 500-800 pages (typical for comprehensive manuals of this era) Print Quality: Professional, clear text and diagrams Binding Type: Likely perfect bound or comb-bound for digital/reprint versions Paper Type: Durable paper stock suitable for workshop environments Digital Attributes File Format: PDF (common for modern reprints) Searchable Text: Yes (if a high-quality digital scan/OCR is performed) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, Overhead Valve (OHV) Engine Code Typical: F-Head Hurricane (225 cu in) or Dauntless V6 (3.7L) Displacement: 225 cubic inches (3.7 Liters) or 232 cubic inches (3.8 Liters) for V6 Bore Stroke Fhead: 3.125" x 4.375" Bore Stroke V6: 3.75" x 3.40" Performance Horsepower Fhead: Approx. 135 hp @ 4000 rpm Torque Fhead: Approx. 210 lb-ft @ 1600 rpm Horsepower V6: Approx. 155 hp @ 4000 rpm Torque V6: Approx. 230 lb-ft @ 2000 rpm Fuel System Fuel Delivery: Single Barrel Carburetor (e.g., Carter WCD or YF) Fuel Type: Unleaded Gasoline Ignition System: Distributor, Coil, Spark Plugs Engine Features Cooling System: Water-cooled, fan-assisted radiator Lubrication System: Pressurized, wet sump 🔧 Transmission Standard Transmission Type: 3-Speed Manual Transmission (e.g., T-90, or Saginaw SM326) Optional Transmission Type Optional: 3-Speed Automatic Transmission (e.g., TH101 - less common for CJ-5A) Features Transfer Case: 2-Speed Manual Transfer Case (Dana 18 or Dana 20) Clutch Type: Single Dry Plate, Diaphragm Spring 📐 Dimensions Exterior Wheelbase: 81 inches (2057 mm) Length: Approx. 132 inches (3353 mm) Width: Approx. 62 inches (1575 mm) Height: Approx. 50 inches (1270 mm) to cowl Weights Curb Weight: Approx. 2500-3000 lbs (1134-1361 kg) Payload Capacity: Approx. 500-1000 lbs (227-454 kg) Towing Capacity: Varies by configuration, typically around 2000 lbs (907 kg) Wheel And Tire Standard Tire Size: 6.50-16, 7.00-15 Wheel Bolt Pattern: 5 x 5.5 inch (139.7 mm) 🛡️ Safety Features Ratings Crash Test Data: Not applicable for this era of vehicle; no standardized testing. Active Features Braking System: Hydraulic Drum Brakes (front and rear) typically; some later models may have optional front discs. Passive Features Seat Belts: Optional, often lap belts Rollover Protection: Basic roll bar, often an option or aftermarket addition. 💡 Technology Features Infotainment Radio: Optional AM radio Speakers: Typically 1 or 2 basic speakers 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (typical for the era) Transmission Fluid Change: Every 24,000 miles or 24 months Differential Fluid Change: Every 24,000 miles or 24 months Tune Up: Every 12,000 miles or 12 months (spark plugs, points, condenser, timing) Fluid Specifications Engine Oil: API SF/CD or SG, SAE 10W-30 or 10W-40 (check manual for specific recommendations based on climate) Transmission Fluid: GL-4 Gear Oil (e.g., SAE 80W-90 or SAE 90) Transfer Case Fluid: GL-4 Gear Oil (e.g., SAE 80W-90 or SAE 90) Coolant: 50/50 mix of ethylene glycol antifreeze and water Brake Fluid: DOT 3 Hydraulic Brake Fluid Known Issues Common Wear Items: Ignition components (points, condenser, coil), carburetors, universal joints, U-bolts, body rust, shock absorbers, clutch wear Electrical Gremlins: Aging wiring harnesses, loose connections, corroded grounds are common in vehicles of this age. 📚 Vehicle History Brand Heritage Jeep Legacy: Descended from the WWII Willys MB, the Jeep CJ series represents the civilian evolution of a legendary military vehicle. Model Evolution Cj Lineage: The CJ-5A was part of the CJ-5 evolution, characterized by its rounded body tub and increased wheelbase from earlier models. The 'A' designation often indicated specific trim or package levels. Production Production Period Cj5:...