Jeep Comanche MJ 1984-1996 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Comanche Model Code: MJ Production Years: 1984-1992 (original production), manual covers up to 1996 for continuity and potential extended ownership Codes Manual Product Name: Jeep Comanche MJ 1984-1996 Factory Service Repair Manual 👋 Introduction Market Position Category: Compact Pickup Truck Target Audience: Jeep Comanche MJ owners, DIY mechanics, automotive repair shops, restoration enthusiasts. Competitive Analysis Competitors: Ford Ranger, Chevrolet S-10, Nissan Hardbody, Toyota Pickup. Key Features Unique Selling Points: Unibody construction with XJ Cherokee platform sharing, robust 4x4 systems, durable Jeep powertrains, unique styling for its era. Manual Value Proposition: Provides essential, factory-accurate information for maintaining, repairing, and troubleshooting the Jeep Comanche MJ, saving owners money on labor and ensuring correct procedures are followed. 📋 Manual Details Coverage Areas Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Regions Covered: Global (based on factory specifications) Page Count Estimated Page Count: Varies by specific print edition, typically 1000+ pages for comprehensive factory manuals covering multiple model years and configurations. Manual Type Type: Factory Service Repair Manual (FSM), Workshop Manual, Troubleshooting Guide, Maintenance Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, powertrain control module (PCM) diagnosis. Drivetrain: Manual transmission (AX-4, BA-10/5, NV3550), Automatic transmission (A904, AW-4), Transfer case (Command-Trac, Selec-Trac), Axles (Dana 30, Dana 35, AMC 20), Driveshafts, CV joints. Chassis: Front suspension (solid axle, independent suspension options), Rear suspension (leaf springs, coil springs), Steering system, Brake system (front disc, rear drum/disc), Wheel bearings, Hubs. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, gauges, power windows, power locks, audio system, HVAC controls, anti-theft systems (if applicable), wiring diagrams. Body And Interior: Body panels, doors, latches, hinges, glass, interior trim, seats, upholstery, HVAC components (blower motor, evaporator, heater core), dashboard, body sealant, rust prevention. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication, tune-ups, tire rotations, battery maintenance. Repair: Engine rebuilds, transmission overhauls, suspension component replacement, brake service, electrical component diagnostics and repair, body panel repair, HVAC system servicing. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, cooling system failures, and braking system malfunctions. Includes symptom-based troubleshooting. Diagnostics: On-board diagnostics (OBD-I for earlier models), specific diagnostic trouble codes (DTCs), testing procedures for sensors, actuators, and control modules. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including detailed specifications, torque values, and diagnostic procedures. 📊 Manual Specifications File Format Quality: High-resolution PDF with searchable text, allowing for quick information retrieval. Printability: Printable pages, allowing users to print specific sections or the entire manual for offline use. Binding Type Format Type: Digital (PDF download) Paper Type Media: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.1L (128 cu in) Turbocharged Diesel (Renault J8S), 2.5L (150 cu in) AMC I4 (J-T) (carbureted/fuel-injected), 4.0L (242 cu in) AMC I6 (Renix/H.O. fuel-injected). Performance Horsepower 4 0L: 173-190 hp (depending on year and H.O. version) Torque 4 0L: 220-235 lb-ft (depending on year and H.O. version) Horsepower 2 5L: 115-130 hp Torque 2 5L: 130-145 lb-ft Fuel System Fuel Delivery 4 0L: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) for later 4.0L H.O. Fuel Type 4 0L: Unleaded gasoline (87 octane recommended) Fuel Type 2 5L: Unleaded gasoline (carbureted or TBI/MPI depending on year) Fuel Type Diesel: Diesel fuel 🔧 Transmission Standard Transmission Type Standard: 4-speed manual (e.g., Peugeot/Citroen BA-10/5 or Jeep AX-4/AX-5) Optional Transmission Type Optional: 3-speed automatic (Chrysler A904), 4-speed automatic (Chrysler AW-4) Features Transfer Case Options: Command-Trac (part-time 4WD), Selec-Trac (full-time 4WD available on some models). Fluid Type Automatic: ATF+3 or ATF+4 (check specific year manual for exact spec, likely ATF+3 for most) Fluid Type Manual: GL-3 or GL-4 gear oil (e.g., 75W-90) 📐 Dimensions Exterior Wheelbase Short: 113.0 inches Wheelbase Long: 125.0 inches Bed Lengths: 6-foot bed, 7-foot bed Weights Curb Weight Approx: 3,500 - 4,500 lbs (depending on configuration) Towing Capacity Max: Up to 5,000 lbs (depending on engine, axle ratio, and configuration) 🛡️ Safety Features Ratings NHTSA Crash Test Results: Limited data available for this era, but generally considered robust for its class. Manual will contain passive safety system details. Active Features Braking System: Front disc brakes, Rear drum brakes (optional rear disc on some higher trims/later models). Passive Features Seat Belts: Lap and shoulder belts, rear seat belts (standard on most models). 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, cassette player, optional CD player on later models. Basic analog controls. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option on some models, typically rear-wheel ABS. Connectivity Connectivity Features: Minimal by modern standards; primarily manual systems for HVAC and lighting. No integrated Bluetooth or USB connectivity from the factory. 🔧 Maintenance Service Intervals...
Ford Ranger, Chevrolet S-10, Nissan Hardbody, Toyota Pickup.
Key Features
Unique Selling Points:
Unibody construction with XJ Cherokee platform sharing, robust 4x4 systems, durable Jeep powertrains, unique styling for its era.
Manual Value Proposition:
Provides essential, factory-accurate information for maintaining, repairing, and troubleshooting the Jeep Comanche MJ, saving owners money on labor and ensuring correct procedures are followed.
Engine rebuilds, transmission overhauls, suspension component replacement, brake service, electrical component diagnostics and repair, body panel repair, HVAC system servicing.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, cooling system failures, and braking system malfunctions. Includes symptom-based troubleshooting.
Diagnostics:
On-board diagnostics (OBD-I for earlier models), specific diagnostic trouble codes (DTCs), testing procedures for sensors, actuators, and control modules.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including detailed specifications, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF with searchable text, allowing for quick information retrieval.
Printability:
Printable pages, allowing users to print specific sections or the entire manual for offline use.
Binding Type
Format Type:
Digital (PDF download)
Paper Type
Media:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.1L (128 cu in) Turbocharged Diesel (Renault J8S), 2.5L (150 cu in) AMC I4 (J-T) (carbureted/fuel-injected), 4.0L (242 cu in) AMC I6 (Renix/H.O. fuel-injected).
Performance
Horsepower 4 0L:
173-190 hp (depending on year and H.O. version)
Torque 4 0L:
220-235 lb-ft (depending on year and H.O. version)
Horsepower 2 5L:
115-130 hp
Torque 2 5L:
130-145 lb-ft
Fuel System
Fuel Delivery 4 0L:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) for later 4.0L H.O.
Fuel Type 4 0L:
Unleaded gasoline (87 octane recommended)
Fuel Type 2 5L:
Unleaded gasoline (carbureted or TBI/MPI depending on year)
Fuel Type Diesel:
Diesel fuel
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual (e.g., Peugeot/Citroen BA-10/5 or Jeep AX-4/AX-5)
Building on Jeep's reputation for ruggedness and off-road capability.
Model Evolution
Comanche Introduction:
Introduced in 1986, sharing the robust unibody platform with the popular XJ Cherokee, offering a blend of car-like ride comfort and truck utility.
Comanche Discontinuation:
Production ended in 1992 due to declining sales and the introduction of the Dakota-based Jeep Scrambler.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Jeep Comanche, like its XJ sibling, often recognized for its off-road capability and durability by enthusiasts and off-road publications of its era.
Ratings
Consumer Reports Ratings:
Varies by year and specific configuration. Historically, Jeep products of this era often had mixed reliability ratings, but the Comanche's robust platform provided a solid foundation.
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