Jeep Wrangler 2007-2009 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Generation: JK Model Years Covered: 2007, 2008, 2009 Codes Chassis Code: JK 👋 Introduction Market Position Segment: Compact/Mid-size SUV, iconic off-road vehicle. Competitive Analysis Competitors: Nissan Xterra, Toyota FJ Cruiser, Hummer H3. Key Features Off Road Capability: Renowned for its robust 4x4 systems (Command-Trac, optional Rock-Trac), solid axles, and excellent ground clearance. Durability: Built with a focus on ruggedness and off-road survivability. Customization: Highly popular for aftermarket modifications and personalization. 📋 Manual Details Coverage Areas Technical Coverage: Comprehensive factory service and repair information for the Jeep Wrangler JK. Page Count Estimated Page Count: Extensive (typically over 2000 pages for full service manuals). Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling system, fuel system, exhaust system, engine management. Drivetrain: Manual transmission, automatic transmission, transfer case, drive shafts, axles, differentials. Suspension Steering: Front and rear suspension components (solid axles, coil springs, shock absorbers), steering system, power steering. Brakes: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), parking brake. Electrical: Battery, charging system, starting system, lighting, ignition system, body electrical, instrument cluster, infotainment. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation and repair. Body: Exterior body panels, interior trim, doors, windows, seats, bumpers. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, lubrication. Troubleshooting: Diagnostic procedures, symptom analysis, fault code interpretation, diagnostic flowcharts. Repair: Component removal and installation, sub-assembly repair, component overhaul, adjustments. Diagnostics: Detailed diagnostic strategies for all major vehicle systems. Technical Depth Depth: In-depth, factory-level technical information suitable for professional technicians and advanced DIYers. Scope: Covers everything from basic fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans suitable for clear viewing and printing. Binding Type Binding: Not Applicable (Digital) Paper Type Paper Type: Not Applicable (Digital) Searchability Text Search: Likely searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code Name: Chrysler/Jeep ERH (3.8L V6) Engine Type: Overhead Valve (OHV) V6 Displacement: 3.8 Liters (230.5 cu in) Bore X Stroke: 96.0 mm x 83.0 mm Compression Ratio: 9.1:1 Performance Horsepower: 202 hp @ 5200 rpm Torque: 237 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECM Type: Chrysler NGC (Next Generation Controller) 🔧 Transmission Standard Type: 6-Speed Manual Transmission (NSG370) Optional Type: 4-Speed Automatic Transmission (42RLE) Features Transfer Case: NV241 G (Command-Trac - standard), NV241 D (Rock-Trac - optional on Rubicon models) Fluid Specifications Manual Transmission Fluid: Mopar Manual Transmission Lubricant (MS-9224) or equivalent API GL-3/GL-4. Automatic Transmission Fluid: Mopar ATF+4 (MS-9602) or equivalent. 📐 Dimensions Exterior Wheelbase 2 Door: 95.4 inches (2423 mm) Wheelbase 4 Door: 116.0 inches (2946 mm) Length 2 Door: 160.0 inches (4064 mm) Length 4 Door: 183.4 inches (4658 mm) Width: 73.7 inches (1872 mm) Height: 72.4 inches (1839 mm) (with hardtop) Weights Curb Weight 2 Door: Approx. 4,090 lbs (1855 kg) Curb Weight 4 Door: Approx. 4,480 lbs (2032 kg) Towing Capacity: 3,500 lbs (1588 kg) (both 2-door and 4-door models) Cargo Cargo Volume 2 Door: 46.4 cu ft (with rear seat folded) Cargo Volume 4 Door: 88.8 cu ft (with rear seat folded) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star (Driver & Passenger) NHTSA Side Impact: 5-Star (Front & Rear Occupants) IIHS Rollover: Acceptable (Electronic Stability Control standard on later models within this range) Active Features ABS: Standard Anti-lock Braking System (4-wheel disc brakes). Esc: Standard Electronic Stability Control (on most models from 2008/2009 onwards). Passive Features Airbags: Front dual-stage airbags. Rollover Protection: Reinforced sport bar and sport cage for enhanced rollover protection. 💡 Technology Features Infotainment Head Unit: Various Uconnect infotainment systems available depending on trim level, including CD/MP3 players and auxiliary input jacks. Navigation was an option on higher trims. Driver Assistance Esc: Electronic Stability Control (ESC) became standard during this period, aiding vehicle stability. Connectivity Auxiliary Input: Standard auxiliary audio input jack for connecting external music players. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 miles (9,600 km) or 6 months, whichever comes first. Tire Rotation: Every 6,000 miles (9,600 km). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Replace at 30,000 miles (48,000 km). Cabin Air Filter: Replace every 15,000 miles (24,000 km) or annually. Fluid Specifications Engine Oil Capacity: 4.5 quarts (4.26 liters) with filter for 3.8L V6 (refer to manual for exact fill level). Coolant: Mopar Antifreeze/Coolant (50/50 mixture) or equivalent HOAT (Hybrid Organic Acid Technology). Power Steering Fluid: Mopar Power Steering Fluid or equivalent. Brake Fluid: DOT 3 Known Issues Common Complaints: Some owners report oil leaks from the valve cover gaskets, potential...
Component removal and installation, sub-assembly repair, component overhaul, adjustments.
Diagnostics:
Detailed diagnostic strategies for all major vehicle systems.
Technical Depth
Depth:
In-depth, factory-level technical information suitable for professional technicians and advanced DIYers.
Scope:
Covers everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans suitable for clear viewing and printing.
Binding Type
Binding:
Not Applicable (Digital)
Paper Type
Paper Type:
Not Applicable (Digital)
Searchability
Text Search:
Likely searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code Name:
Chrysler/Jeep ERH (3.8L V6)
Engine Type:
Overhead Valve (OHV) V6
Displacement:
3.8 Liters (230.5 cu in)
Bore X Stroke:
96.0 mm x 83.0 mm
Compression Ratio:
9.1:1
Performance
Horsepower:
202 hp @ 5200 rpm
Torque:
237 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECM Type:
Chrysler NGC (Next Generation Controller)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (NSG370)
Optional
Type:
4-Speed Automatic Transmission (42RLE)
Features
Transfer Case:
NV241 G (Command-Trac - standard), NV241 D (Rock-Trac - optional on Rubicon models)
Fluid Specifications
Manual Transmission Fluid:
Mopar Manual Transmission Lubricant (MS-9224) or equivalent API GL-3/GL-4.
Automatic Transmission Fluid:
Mopar ATF+4 (MS-9602) or equivalent.
📐 Dimensions
Exterior
Wheelbase 2 Door:
95.4 inches (2423 mm)
Wheelbase 4 Door:
116.0 inches (2946 mm)
Length 2 Door:
160.0 inches (4064 mm)
Length 4 Door:
183.4 inches (4658 mm)
Width:
73.7 inches (1872 mm)
Height:
72.4 inches (1839 mm) (with hardtop)
Weights
Curb Weight 2 Door:
Approx. 4,090 lbs (1855 kg)
Curb Weight 4 Door:
Approx. 4,480 lbs (2032 kg)
Towing Capacity:
3,500 lbs (1588 kg) (both 2-door and 4-door models)
Cargo
Cargo Volume 2 Door:
46.4 cu ft (with rear seat folded)
Cargo Volume 4 Door:
88.8 cu ft (with rear seat folded)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star (Driver & Passenger)
NHTSA Side Impact:
5-Star (Front & Rear Occupants)
IIHS Rollover:
Acceptable (Electronic Stability Control standard on later models within this range)
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel disc brakes).
Esc:
Standard Electronic Stability Control (on most models from 2008/2009 onwards).
Passive Features
Airbags:
Front dual-stage airbags.
Rollover Protection:
Reinforced sport bar and sport cage for enhanced rollover protection.
💡 Technology Features
Infotainment
Head Unit:
Various Uconnect infotainment systems available depending on trim level, including CD/MP3 players and auxiliary input jacks. Navigation was an option on higher trims.
Driver Assistance
Esc:
Electronic Stability Control (ESC) became standard during this period, aiding vehicle stability.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first.
Tire Rotation:
Every 6,000 miles (9,600 km).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace at 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Fluid Specifications
Engine Oil Capacity:
4.5 quarts (4.26 liters) with filter for 3.8L V6 (refer to manual for exact fill level).
Some owners report oil leaks from the valve cover gaskets, potential issues with the automatic transmission torque converter, and occasional electrical gremlins. Steering stabilizer issues can also arise, especially with larger tires.
Common Issues
3.8L V6 Performance:
The 3.8L V6 is often considered underpowered for the Wrangler's weight, especially with modifications or at higher altitudes. The manual covers potential solutions for optimizing its performance.
📚 Vehicle History
Brand Heritage
Legacy:
Jeep has a storied history dating back to World War II, synonymous with off-road capability and ruggedness.
Model Evolution
Jk Introduction:
The JK generation, introduced for the 2007 model year, was a significant redesign, moving from a coil-sprung solid front axle to a coil-over-shock setup on a revised solid front axle and a new coil-sprung solid rear axle.
Engine Change:
The 3.8L V6 engine replaced the older 4.0L inline-6. A 3.6L Pentastar V6 was introduced in 2011.
Production
Assembly Location:
Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
Consistently recognized by off-road publications and enthusiasts for its capability and design.
Ratings
Kl Long Term Test:
While specific awards vary, the JK generation has been a popular choice in long-term tests by automotive magazines.
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