Jeep Wrangler JK 2.8L 3.8L Complete Workshop Service Repair Manual 2010
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: JK Model Year: 2010 Engine Options: 2.8L Diesel, 3.8L V6 Gasoline Generation Generation Name: JK Generation Generation Years: 2007-2018 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY mechanics, fleet owners, owners seeking to maintain their vehicle. Competitive Analysis Key Competitors 2010: Toyota FJ Cruiser, Nissan Xterra, Hummer H3, Land Rover Defender (where applicable). Key Features Manual Benefit: Enables cost savings through self-performed repairs and maintenance, fosters deeper understanding of vehicle systems. Manual Accessibility: Instant email delivery, usable on various devices (PC, Mac, tablets, smartphones). 📋 Manual Details Coverage Areas Manual Scope: Complete Workshop Service Repair Coverage Level: All Model Variants, Trim Levels, and Engines Page Count Estimated Page Count: N/A (Downloadable Format, Dynamic Content) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair, timing, valve train, cooling system, lubrication system, fuel delivery, exhaust system. Engine Performance: Engine control module (ECM) diagnostics, ignition system, emissions control, fuel injection system troubleshooting and repair. Transmission Manual: Manual transmission: disassembly, assembly, inspection, repair, clutch system, gear shift linkage. Transmission Automatic: Automatic transmission: disassembly, assembly, inspection, repair, hydraulic control, torque converter, transmission fluid cooler. Drivetrain: Four-wheel drive system, transfer case operation and repair, front and rear axle assembly, differential service, CV joints, driveshafts. Suspension: Front and rear suspension components (e.g., coil springs, shock absorbers, control arms, sway bars), alignment specifications, service. Steering: Steering system diagnosis and repair, power steering pump, steering gear, steering column, tie rods, steering linkage. Brakes: Front and rear brake system diagnosis and repair, disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, ABS system. Electrical System: Battery, charging system (alternator), starting system (starter motor), wiring diagrams, fuses, relays, lighting system, horn. Body And Chassis: Body panel repair, door mechanisms, seat adjustment, interior trim, convertible top service, frame inspection and repair. Climate Control: Air conditioning system (compressor, refrigerant, A/C lines, evaporator, condenser), heating system, ventilation. Safety Systems: Airbag system diagnosis and service, seatbelt mechanisms. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tire rotation, brake inspection. Diagnostics: Troubleshooting guides for various systems, diagnostic trouble codes (DTCs), wiring diagrams for fault finding, component testing. Repair: Step-by-step instructions for component replacement, overhaul, and adjustment for all major vehicle systems. Installation: Instructions for installation of specific components or accessories, if applicable within the scope of a workshop manual. Torque Specifications: Detailed torque values for all critical fasteners across all systems. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content for efficient information retrieval. Print Quality Printability: High-quality, printable pages. User can print specific chapters or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 3.8L V6 OHV SMPI Engine 1 Displacement: 3.8 Liters (230.5 cu in) Engine 1 Power: Approx. 202 hp @ 5200 rpm Engine 1 Torque: Approx. 237 lb-ft @ 4000 rpm Secondary Engine Engine 2 Name: 2.8L VM Motori CRD (Common Rail Diesel Engine) Engine 2 Displacement: 2.8 Liters (170.9 cu in) Engine 2 Power: Approx. 177 hp @ 4000 rpm Engine 2 Torque: Approx. 310 lb-ft @ 1800-2600 rpm Fuel System Fuel Delivery V6: Sequential Multi-Port Fuel Injection (SMPI) Fuel Delivery Diesel: Common Rail Direct Injection (CRDI) Engine Management ECM Type: Manufacturer-specific Engine Control Module (ECM) 🔧 Transmission Standard Transmission Type Gasoline: 6-Speed Manual Transmission (NSG370) Transmission Type Diesel: 6-Speed Manual Transmission (NSG370) Optional Transmission Type Gasoline Optional: 4-Speed Automatic Transmission (42RLE) Transmission Type Diesel Optional: 5-Speed Automatic Transmission (W5A580, later variants) Features Transfer Case: Command-Trac NV241G (2-Speed, Part-Time 4WD System) 📐 Dimensions Exterior Wheelbase 2Door: 95.4 inches (2423 mm) Wheelbase 4Door Unlimited: 116.0 inches (2947 mm) Ground Clearance: Varies by trim and tire size, typically around 10 inches. Weights Curb Weight 2Door Gas: Approx. 4,172 lbs (1892 kg) Curb Weight 4Door Gas: Approx. 4,346 lbs (1971 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-star (for 2-door models), 3-star (for 4-door models, depending on configuration) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Electronic Stability Control (ESC) and Traction Control System (TCS) Hill Start Assist: Available on some models/trims Passive Features Airbags: Front airbags, optional side curtain airbags (availability varies by model year and configuration) 💡 Technology Features Infotainment Infotainment System 2010: Base audio system with CD player, optional SiriusXM Satellite Radio, optional navigation system (MyGIG system). Driver Assistance Driver Assistance Features: Limited; primarily ABS, ESC, Traction Control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist. Connectivity Connectivity Options: Optional...
Standard Electronic Stability Control (ESC) and Traction Control System (TCS)
Hill Start Assist:
Available on some models/trims
Passive Features
Airbags:
Front airbags, optional side curtain airbags (availability varies by model year and configuration)
💡 Technology Features
Infotainment
Infotainment System 2010:
Base audio system with CD player, optional SiriusXM Satellite Radio, optional navigation system (MyGIG system).
Driver Assistance
Driver Assistance Features:
Limited; primarily ABS, ESC, Traction Control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Options:
Optional Uconnect phone connectivity via Bluetooth on some trims/options.
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Every 3,000-6,000 miles or 6 months, depending on driving conditions (refer to manual for specifics).
Oil Change Interval Diesel:
Typically every 5,000-7,500 miles or 12 months for the 2.8L CRD (refer to manual).
Tire Rotation Interval:
Every 5,000-7,500 miles.
Coolant Change Interval:
Refer to manual; typically every 30,000-60,000 miles or 2-5 years.
Fluid Specifications
Engine Oil V6 Type:
SAE 5W-30 (API SN or equivalent)
Engine Oil V6 Capacity:
Approx. 5 quarts (4.7 liters) with filter (refer to manual for exact capacity).
Engine Oil Diesel Type:
SAE 5W-40 (API CJ-4 or equivalent)
Engine Oil Diesel Capacity:
Approx. 6.5 quarts (6.2 liters) with filter (refer to manual for exact capacity).
Transmission Fluid Auto Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Manual Type:
Manual Transmission Fluid (GL-3 or GL-4 equivalent, consult manual for specific viscosity and specification)
Transfer Case Fluid Type:
ATF+4 or specified transfer case fluid (consult manual).
Brake Fluid Type:
DOT 3 (or DOT 4 if specified)
Known Issues
Common Wear Items:
Clutch wear (manual transmission), ball joints, tie rod ends, sway bar links, exhaust system components, water pump, radiator, U-joints.
Diesel Specific Issues:
Potential for EGR valve issues, glow plug issues, particulate filter clogging (if equipped with DPF in later models/regions).
Electrical Common Issues:
Corrosion on electrical connectors, power window motor failures, HVAC blower motor issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history dating back to World War II, synonymous with off-road capability and ruggedness.
Model Evolution
Jk Introduction:
The JK generation of the Wrangler was introduced for the 2007 model year, marking a significant redesign from its TJ predecessor with a wider track, increased interior space, and a coil-sprung four-link suspension for both front and rear axles.
Engine Updates 2010:
The 2010 model year continued with the established 3.8L V6 and the 2.8L CRD diesel engine, offering different performance and efficiency profiles.
Production
Manufacturing Location:
Toledo Complex, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability Awards:
Consistently recognized by off-road publications and enthusiasts for its class-leading off-road prowess and modular design.
Segment Leadership:
Considered a benchmark in the rugged, off-road focused SUV segment.
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