Provides detailed, factory-level information essential for maintaining and repairing the iconic TJ Wrangler, empowering owners and independent mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Maintenance, Troubleshooting, Diagnostics
Secondary Coverage:
Wiring Diagrams, Specifications, Special Tools
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on description)
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System, Emission Controls
Transmission:
Manual Transmission (AX-5, NV3550), Automatic Transmission (42RE), Transfer Case (NP231) - Overhaul, Diagnosis, and Repair
3,520 - 3,780 lbs (approx., depending on configuration)
Gross Vehicle Weight Rating Gvwr Lbs:
4,850 lbs
Wheels Tires
Standard Wheel Size:
15 x 8 inches
Standard Tire Size:
30 x 9.50R15 OWL
Bolt Pattern:
5 x 4.5 inches (5 x 114.3 mm)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-star (for 1998 model year, though testing standards differ)
Active Features
ABS Availability:
Optional (Rear Anti-lock Brakes on some models)
Passive Features
Airbag System:
Driver and Passenger Frontal Airbags (SRS)
Seat Belts:
Front 3-point, Rear Lap/Shoulder belts
💡 Technology Features
Infotainment
Audio System:
AM/FM Cassette player standard, optional CD player, optional premium sound system.
Speakers:
4 or 6 speaker options
Driver Assistance
Cruise Control:
Optional
Tow Hitch:
Optional
Connectivity
OBD Ii Port:
Standard (1998 model year compliant)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (severe service may require more frequent changes)
Engine Oil Capacity:
5.0 US quarts (4.7 L) with filter (4.0L I6)
Engine Oil Type:
API Certified SAE 10W-30 or 10W-40 (check owner's manual for seasonal variations)
Coolant Change Interval:
Every 30,000 miles or 2 years, whichever comes first
Transmission Fluid Change:
Manual: Every 30,000-60,000 miles. Automatic: Every 30,000 miles (severe service).
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4
Known Issues
Common Wear Items:
Clutch wear (manual transmission), U-joints, ball joints, control arm bushings, radiator, water pump, exhaust manifold cracks (4.0L I6 common), rear main seal leaks.
Dana 35 axle prevalence (can be a weak point for extreme off-roading), transfer case chain stretch (NV231).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history dating back to World War II, renowned for its go-anywhere capability and ruggedness.
Model Evolution
Tj Introduction:
The TJ Wrangler was introduced for the 1997 model year, replacing the CJ-series successor, the YJ. It marked a significant return to coil springs for enhanced ride comfort and articulation, and a return to the round headlights from the CJ era.
1998 Model Year Updates:
Minor updates for 1998 included a new optional six-speed manual transmission (NV3550) becoming available later in the model year, though the AX-5 remained the primary manual. Introduction of the new 'Rubicon' package was still a few years away (2003).
Production
Manufacturing Plant:
Toledo South Assembly Plant, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Four Wheeler Magazine Honors:
Often recognized by off-road publications like Four Wheeler Magazine for its off-road prowess.
Overall Reputation:
Consistently lauded for its durability, off-road capability, and modification potential.
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