This workshop service manual covers the models produced between 2009 and 2011, identified by chassis code ER650C and engine code ER650AE00001 onwards. The ER-6f is a versatile sport-touring motorcycle renowned for its smooth parallel-twin engine, balanced chassis, and accessible ergonomics, making it a popular choice for both new and experienced riders. Its full fairing design contributes to a sporty and aerodynamic profile, enhancing its appeal as a reliable and affordable option within its segment. This comprehensive manual is designed to assist owners, mechanics, and technicians in the repair and maintenance of the ER-6f. It provides detailed coverage of all major systems, including the engine, transmission, fuel system, braking system, cooling system, electrical system, chassis, and bodywork. The manual includes step-by-step procedures for routine maintenance, scheduled servicing, engine overhauls, suspension servicing, and electrical diagnostics, along with essential technical specifications and troubleshooting guides to ensure optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Year: 2009-2011 Codes Chassis Code: ER650C Engine Code: ER650AE00001 onwards (specific to model years) 👋 Introduction Market Position Segment: Mid-weight sport-touring / naked sportbike platform Target Audience: New and experienced riders seeking a versatile, reliable, and affordable motorcycle. Competitive Analysis Competitors: Yamaha FZ6/Fazer, Suzuki SV650/SV650S, Honda CBF600. Key Selling Points: Smooth parallel-twin engine, balanced chassis, accessible ergonomics, stylish full-fairing design (ER-6f). Key Features Engine Layout: Parallel-twin cylinder, liquid-cooled, DOHC, 4-valve per cylinder. Fairing Design: Full fairing with integrated dual headlights contributing to a sporty and aerodynamic profile. Ergonomics: Comfortable rider triangle suitable for commuting and longer rides. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis And Suspension: Yes Electrical System: Yes Fuel System: Yes Braking System: Yes Cooling System: Yes Exhaust System: Yes Bodywork And Fairings: Yes Wheels And Tires: Yes Lighting System: Yes Troubleshooting: Yes Page Count Total Pages: 622 Manual Type Type: Workshop Service Manual Purpose: Repair and Maintenance Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for the 649cc parallel-twin engine, including cylinder head, pistons, crankshaft, connecting rods, valves, and timing components. Engine Management: Coverage of EFI system, sensors (throttle position, crank angle, coolant temperature, oxygen), fuel injectors, ECU diagnosis, and emission control. Transmission And Clutch: In-depth information on the 6-speed sequential gearbox, clutch operation (wet multi-plate), clutch cover removal, and gearbox disassembly/assembly. Fuel And Exhaust: Fuel tank removal and installation, fuel pump testing, fuel filter replacement, catalytic converter inspection, and exhaust system component torque specifications. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures, and leak testing. Lubrication System: Oil pump, oil filter replacement (e.g., 16099-003), oil capacity (approx. 2.8L with filter change), and lubrication point diagrams. Braking System: Front and rear brake caliper servicing, brake pad replacement, brake fluid type (DOT 4), bleeding procedures, master cylinder maintenance, and ABS system (if equipped). Suspension And Steering: Front telescopic forks (including oil type, level, and seal replacement), rear monoshock absorber, swingarm, steering head bearing service, and wheel bearing replacement. Electrical And Ignition: Wiring diagrams, battery specifications (e.g., YTX9-BS or equivalent), charging system (stator, rectifier/regulator), starter motor, ignition coil testing, and lighting system troubleshooting. Chassis And Frame: Frame inspection, sub-frame removal, footpeg and control lever adjustments, and mounting point torque specifications. Body And Fairings: Removal and installation of front and side fairings, seat, fuel tank cover, and other trim components. Procedures Included Scheduled Maintenance: Detailed intervals for oil changes, filter replacements, valve clearance checks (every 4000-6000 miles or as specified), chain lubrication, brake inspection, and coolant changes. Engine Rebuild: Complete step-by-step instructions for engine disassembly, component inspection, part replacement, and reassembly with precise torque values. Suspension Overhaul: Front fork seal and oil replacement, rear shock absorber servicing (if applicable), and linkage maintenance. Brake System Service: Fluid flushing, bleeding, pad and disc replacement, and caliper overhaul. Electrical Diagnostics: Troubleshooting common electrical faults, testing components, and interpreting wiring diagrams. Fuel System Cleaning: Cleaning of fuel injectors and throttle bodies for optimal performance. Wheel And Tire Service: Tire mounting/dismounting, balancing, chain adjustment, and wheel bearing replacement. Torque Specifications: Comprehensive list of torque values for all critical fasteners and engine components. Troubleshooting Guides: Systematic diagnostic procedures for common performance issues, starting problems, and electrical faults. Technical Depth Depth: Comprehensive workshop level, covering everything from basic fluid changes to full engine and transmission rebuilds. Diagnostic Capabilities: Includes guidance for diagnosing EFI system faults, ignition issues, and charging system problems. Special Tools: Mentions necessary special tools for specific procedures, such as valve spring compressors or engine timing tools. 📊 Manual Specifications File Format Format: PDF Searchability: Typically text-searchable if properly created Print Quality Quality: High-resolution scans suitable for clear printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm...