🏷️ Basic Information Identification Make: Kawasaki Model: GPZ 500 S Production Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with service procedures and knowledgeable motorcycle owners Value Proposition: Enables users to perform repairs like a professional, saving time and money compared to dealership service Competitive Analysis Authenticity: Provides information and procedures equivalent to authorized Kawasaki dealer service departments Key Features Clarity Of Information: Emphasizes special aspects of the product with clear WARNING, CAUTION, and NOTE notations Accuracy Assurance: Endeavored to ensure accuracy of all information contained within Completeness: A complete service manual containing all necessary instructions for any required repair 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Delivery Method: Electronic (Email) Printable: Yes 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, disassembly, and assembly Transmission Service: Removal, installation, and overhaul of transmission components Fuel System: Carburetor tuning, fuel delivery system, fuel tank and lines Ignition System: Ignition timing, spark plugs, ignition coils, CDI unit Lubrication System: Oil pump, oil filter, lubrication passages, oil change procedures Exhaust System: Exhaust pipe and muffler inspection, removal, and installation Electrical System: Wiring diagrams, charging system, lighting, starting system, battery Bodywork: Fairings, seat, fuel tank, fenders, panels Procedures Included Routine Maintenance: Tune-ups, fluid changes, filter replacements, lubrication Diagnostic Procedures: Troubleshooting guides for common and uncommon issues Repair Procedures: Detailed step-by-step instructions for component repair and replacement Disassembly Assembly: Instructions for taking apart and reassembling various motorcycle components Adjustment Procedures: Carburetor synchronization, chain tension, brake lever adjustment Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIYers Special Tools: References to specific Kawasaki special tool numbers and illustrations Safety Precautions: Emphasis on safety during maintenance and repair, including use of safety equipment Proprietary Components: Includes instructions for proprietary components and references manufacturer instructions where applicable 📊 Manual Specifications File Format File Type: PDF Digital Delivery: Fast and free via email Searchable Content: Assumed for PDF format, enabling easy information retrieval Print Quality: High, suitable for professional use and printing Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 498 cc (30.4 cu in) Bore X Stroke: 66.0 x 72.6 mm (2.60 x 2.86 in) Compression Ratio: 11.0:1 Performance Horsepower: Approx. 50 HP @ 9,000 rpm (Estimate based on model generation) Torque: Approx. 4.2 kgf-m @ 7,000 rpm (Estimate based on model generation) Fuel System Carburetor Type: Twin Keihin CVK32 (Constant Velocity) Fuel Capacity: 16 Liters (4.2 US gal) Lubrication System Oil Capacity: 3.2 Liters (3.4 US qt) with filter change Recommended Oil Viscosity: 10W-40 API SE or SF (Check manual for precise specification) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-disc Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2,140 mm (84.3 in) Width: Approx. 740 mm (29.1 in) Height: Approx. 1,185 mm (46.7 in) Wheelbase: Approx. 1,435 mm (56.5 in) Weights Dry Weight: Approx. 174 kg (383.6 lbs) Wet Weight: Approx. 190 kg (418.9 lbs) (Estimate with fluids) 🛡️ Safety Features Ratings Braking System Front: Dual 270mm discs with hydraulic calipers Braking System Rear: 200mm drum brake with mechanical linkage Passive Features Lighting: Halogen headlight, taillight, and turn signals 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, odometer, trip meter, and indicator lights Driver Assistance ABS: Not available on this model 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-4,000 km or 6 months (Refer to manual for exact interval) Valve Clearance Check: Every 6,000-8,000 km (Refer to manual for exact interval and specifications) Spark Plug Replacement: Every 10,000-12,000 km (Refer to manual for exact type and gap) Fluid Specifications Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 (Check manual for specific recommendation) Known Issues Common Wear Items: Carburetor diaphragms, fuel lines, fork seals, rear shock absorber Engine Considerations: Potential for cam chain wear, clutch wear with high mileage 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki Heavy Industries is renowned for its performance-oriented motorcycles, particularly in the sportbike segment. Model Evolution Gpz Lineage: The GPZ series represented Kawasaki's entry into the sport touring and sporty commuter motorcycle market, often featuring aerodynamic fairings and potent parallel-twin engines. Production Manufacturing Location: Japan (Typical for this era of Kawasaki motorcycles) 🏆 Awards & Recognition Recognitions Model Reputation: The GPZ 500 S was generally well-regarded for its performance and reliability in its class, offering a good balance of sportiness and practicality.