The KLE650 / Versys ABS, produced between 2010 and 2011, is a versatile sport-touring motorcycle renowned for its nimble handling, comfortable ergonomics, and ABS-equipped safety features. Building on a legacy of performance-oriented machines, the Versys offers a unique blend of sportbike agility and adventure-touring capability, making it suitable for both daily commuting and longer journeys. Its distinctive design, coupled with a 649 cc parallel-twin engine, provides an engaging and enjoyable riding experience, consistently earning praise for its value and dynamic performance within its class. This comprehensive Service Repair Workshop Manual provides factory-level detail for the KLE650 / Versys ABS models from 2010-2011. It covers all major systems, including the fuel system, engine, clutch, transmission, brakes, suspension, steering, frame, and electrical system. The manual includes complete disassembly and reassembly guidance, detailed step-by-step repair instructions, troubleshooting advice, and component replacement procedures, supported by hundreds of illustrations. This resource is designed to empower both DIY enthusiasts and experienced mechanics in maintaining and repairing the vehicle efficiently and accurately. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 / Versys ABS Model Variants: • KLE650CAF • KLE650DAF • KLE650CBF • KLE650DBF Year: 2010-2011 Codes Chassis Code Prefix: KLE650 👋 Introduction Market Position Vehicle Segment: Sport-Touring / Adventure Motorcycle Key Selling Points Vehicle: • Versatile performance for commuting and touring • Nimble handling due to its unique chassis design • Comfortable ergonomics • ABS equipped for enhanced safety Competitive Analysis Key Competitors: • Suzuki V-Strom 650 • Honda CB500X (later models) • Yamaha Tracer 700 (later models) Key Features Manual Value Proposition: Provides comprehensive factory-level repair and maintenance information, enabling owners to perform service tasks efficiently and cost-effectively. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download File Compatibility: All PC based Windows operating systems and Mac Printability: All pages are printable 📖 Manual Coverage Systems Covered Major Systems: • General Information • Periodic Maintenance • Fuel System (DFI) • Cooling System • Engine Top End • Clutch • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels/Tires • Final Drive • Brakes • Suspension • Steering • Frame • Electrical System • Appendix Procedures Included Repair Procedures: • Complete disassembly and reassembly guidance • Detailed step-by-step repair instructions • Troubleshooting guidance • Component replacement procedures Technical Depth Depth Of Information: Factory level detail, suitable for DIY enthusiasts and experienced mechanics Illustrations: Hundreds of photos and illustrations 📊 Manual Specifications File Format File Type: PDF Required Software: • Adobe PDF Reader • WinZip (for extraction) Searchability: Assumed searchable text within PDF Print Quality Resolution: High resolution for clear viewing and printing Color Support: Likely includes color diagrams and images where relevant Binding Type Delivery Method: Instant Download Physical Format: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke Parallel-Twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Valve Train: DOHC, 8 valves Performance Horsepower Approx: Approx. 64 hp @ 8000 rpm Torque Approx: Approx. 46 lb-ft @ 6000 rpm Fuel System Fuel Injection: DFI (Digital Fuel Injection) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline Ignition: Digital CDI Emission Control: Catalytic converter 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc, cable operated Features Gear Ratios: Specific ratios available within the manual Final Drive Type: Sealed chain 📐 Dimensions Exterior Length: Approx. 2,195 mm (86.4 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1,330 mm (52.4 in) Wheelbase: Approx. 1,415 mm (55.7 in) Weights Dry Weight: Approx. 181 kg (399 lbs) Curb Weight: Approx. 200 kg (441 lbs) for ABS models 🛡️ Safety Features Ratings ABS: Standard on specified ABS models Active Features Braking System Front: Dual semi-floating 300 mm petal discs with 2-piston calipers Braking System Rear: Single 220 mm petal disc with 1-piston caliper Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital LCD with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights Lighting Technology: Halogen headlight, LED taillight Driver Assistance ABS System: Anti-lock Braking System (available on ABS models) Connectivity Accessories Support: Pre-wired for accessory power outlet (check manual for details) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals (typically 3,000-4,000 miles or 6 months) Valve Clearance Check: Refer to manual for specific intervals (typically 15,000-18,000 miles) Air Filter Cleaning: Refer to manual for specific intervals (often tied to mileage or usage conditions) Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, or JASO MA Engine Oil Capacity: Refer to manual (approx. 2.0 L with filter change) Coolant Type: High-quality ethylene glycol-based antifreeze coolant with distilled water (50/50 mix) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: • Clutch wear • Brake pad wear • Chain and sprockets • Tire wear Potential Issues To Monitor: • Fuel...