This manual covers the motocross, an off-road motorcycle designed for youth riders and competitive racing. As part of the renowned series, this model, produced from 2000 to 2011, embodies a commitment to performance, agility, and durability. Its compact, lightweight design, powered by a 64.8 cc liquid-cooled two-stroke engine, makes it an ideal entry-level machine for aspiring motocross athletes. The is engineered for ease of control and responsive handling, crucial for navigating demanding off-road tracks and building rider confidence. This comprehensive factory service repair manual provides detailed information for the maintenance, troubleshooting, and repair of your. It includes step-by-step procedures for all major systems, including the engine, transmission, chassis, brakes, and electrical components. With clear instructions, technical specifications, torque values, and diagnostic guides, this manual serves as an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KX65 Model Variant: Motocross Body Style: Off-road Motorcycle Generation Generation Identifier: First Generation (KLX/KX65 Series) Codes Chassis Code Prefix: KX065 👋 Introduction Market Position Market Segment: Entry-level to intermediate motocross/off-road racing for youth riders, often used in Supermini classes or as a stepping stone to larger displacement bikes. Competitive Analysis Key Competitors: Suzuki RM65, Yamaha YZ65 (later models), KTM 65 SX Key Features Design Philosophy: Compact, lightweight, and powerful for its class, designed for agility and ease of control for younger riders. Emphasizes performance and durability required for competitive off-road use. Target Audience: Youth motocross racers, off-road trail riders, and hobbyists looking for a capable 65cc machine. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Approx. 400-600 pages (typical for this type of comprehensive manual) Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual / Troubleshooting Guide Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Full disassembly, assembly, inspection, troubleshooting, and repair of the engine and its components (cylinder, piston, crankshaft, connecting rod, carburetor, ignition system, cooling system). Transmission System: Gearbox overhaul, clutch service, shifting mechanism, lubrication, and troubleshooting. Chassis System: Frame inspection, suspension (forks, rear shock), steering system, swingarm, wheel bearings, and related components. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, pad inspection, and bleeding procedures. Electrical System: Ignition system (CDI, spark plug), lighting (if applicable), wiring diagrams, component testing, and troubleshooting. Fuel System: Fuel tank, fuel lines, fuel filter, and carburetor overhaul and adjustment (specific to Keihin carburetors commonly used). Cooling System: Radiator service, coolant replacement, hose inspection (if liquid-cooled variant is covered by the manual's scope). Exhaust System: Muffler inspection, pipe removal, and reinstallation. Procedures Included Preventive Maintenance: Detailed recommended maintenance schedules, lubrication points, fluid changes, filter replacements, and general inspection procedures. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting trees, and electrical fault finding. Repair Procedures: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and adjustment for all major systems. Specifications And Tolerances: Precise torque values, measurement specifications, clearances, and wear limits for critical engine and chassis components. Wiring Diagrams: Comprehensive electrical system schematics for easier diagnosis and repair of electrical issues. Technical Depth Depth Of Coverage: Complete factory-level repair and overhaul procedures, suitable for experienced mechanics and dedicated DIY enthusiasts. Covers everything from basic maintenance to complete engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Format Details: Digital PDF file, compatible with most operating systems (Windows, macOS, Linux) and devices with a PDF reader. Print Quality Print Quality Notes: High-resolution digital scans, ensuring clarity of text and diagrams for printing if desired. Binding Type Binding Type For Printed: N/A (Digital PDF Format) Paper Type Paper Type For Printed: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, liquid-cooled Displacement: 64.8 cc Bore X Stroke: 44.0 x 41.5 mm Compression Ratio: Approx. 8.4:1 (varies slightly by year/tuning) Carburetor: Keihin PWK28 (typically, may vary slightly by region/year) Ignition: Digital CDI Performance Horsepower Estimate: Approx. 15-16 HP (at the crankshaft, manufacturer specific) Fuel System Fuel Type: Unleaded gasoline, minimum 87 octane (octane rating can affect performance and engine longevity) Fuel Mixture: Pre-mix gasoline and 2-stroke oil (Kawasaki recommends specific oil ratios, typically 20:1 or 32:1 depending on application and oil type) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh manual Optional Optional Transmission: N/A (All KX65 models feature the same 6-speed manual transmission) Features Clutch Type: Wet, multi-disc Final Drive: Chain driven 📐 Dimensions Exterior Length: Approx. 1750 mm (68.9 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1035 mm (40.7 in) Wheelbase: Approx. 1210 mm (47.6 in) Ground Clearance: Approx. 260 mm (10.2 in) Weights Dry Weight: Approx. 60 kg (132.3 lbs) Curb Weight: Approx. 65 kg (143.3 lbs) (with all...