Kawasaki VN 1700 Voyager ABS 2009-12 Workshop Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN 1700 Voyager ABS Model Variant: Voyager ABS Model Years Covered: 2009, 2010, 2011, 2012 Codes Chassis Code Range: VN1700-A9F to VN1700-DDF (typical Kawasaki year codes) 👋 Introduction Market Position Market Segment: Full-size, V-twin powered, touring motorcycle. Competitive Analysis Key Competitors Era: Honda Gold Wing series, Harley-Davidson Electra Glide series, Indian Roadmaster, Yamaha Royal Star Venture, Victory Vision Tour. Key Features Model Highlights: Comfortable touring ergonomics, ample storage (fairing lowers, saddlebags, trunk), ABS braking system, V-twin power delivery, premium touring amenities. Manual Value Proposition Value For Owner: Essential for owners seeking to perform maintenance, repairs, and diagnostics to keep their VN 1700 Voyager ABS in optimal condition, potentially saving significant costs on dealership service. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Drivetrain, Chassis, Suspension (Front & Rear), Brakes (ABS), Electrical System, Lighting, Instrumentation, Bodywork, Frame, Wheels, Tires, Maintenance, Troubleshooting, Diagnostic Procedures, Specifications. Page Count Page Count: 792 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of the 1700cc V-twin engine, including valve clearance adjustment, camshafts, crankshaft, pistons, cylinders, oil pump, and cooling system components. Fuel System Coverage: Fuel injection system diagnostics and repair, fuel pump, injectors, throttle body, idle control, evaporative emission control system. Drivetrain And Transmission: Clutch operation and replacement, gearbox overhaul, final drive and belt maintenance, torque specifications. Electrical And Ignition: Wiring diagrams, ignition system testing, battery, charging system (alternator/stator, regulator/rectifier), starter motor, ECU functions, ABS system wiring and diagnostics. Chassis And Suspension: Front fork disassembly and assembly, rear shock absorber service, steering head bearing maintenance, swingarm service, wheel bearing replacement. Brake System Coverage: Front and rear brake caliper service, brake fluid replacement, hydraulic system bleeding, ABS modulator function and troubleshooting, brake disc inspection and replacement. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake pad inspection and replacement, coolant flushes, lubrication points. Repair Procedures: Step-by-step instructions for major component overhauls, including engine rebuilds, transmission repairs, suspension upgrades/replacements, and electrical system diagnostics. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common issues related to engine performance, electrical faults, and braking system anomalies. Technical Depth Technical Depth: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission disassembly/reassembly. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans suitable for printing, featuring clear diagrams and legible text. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, V-twin Displacement: 1700cc (103.7 cubic inches) Bore X Stroke: 102.0 x 104.3 mm (approximate) Compression Ratio: 9.5:1 (typical for this era/model) Performance Horsepower: Approx. 73 hp @ 5,000 rpm (manufacturer figures may vary slightly) Torque: Approx. 108 lb-ft @ 2,700 rpm (manufacturer figures may vary slightly) Fuel System Fuel Delivery: Fuel Injection, Dual 36mm Throttle Bodies (with sub-throttles) Fuel Type: Unleaded Gasoline, Octane Rating 87 or higher Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity With Filter: Approx. 4.0 US qt (3.8 L) Ignition System Ignition Type: Digital CDI with Electronic Advance 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Transmission Features: Wet multi-plate clutch, Belt drive (final drive). Features Clutch Type: Hydraulic, Wet multi-plate Final Drive Type: Belt Drive Transmission Fluid Recommended Fluid: Kawasaki Genuine Transmission Oil or equivalent (refer to manual for exact specification). 📐 Dimensions Exterior Length: Approx. 102.8 in (2,610 mm) Width: Approx. 37.0 in (940 mm) Height: Approx. 56.7 in (1,440 mm) Weights Dry Weight: Approx. 760.6 lbs (345 kg) Wet Weight: Approx. 817.9 lbs (371 kg) Fuel Capacity: 5.3 US gal (20 L) Wheelbase Wheelbase: Approx. 64.0 in (1,625 mm) Ground Clearance Ground Clearance: Approx. 5.7 in (145 mm) 🛡️ Safety Features Ratings ABS Standard Feature: Yes Active Features Braking System: Dual 300mm front discs, Single 300mm rear disc, with ABS. Lighting Features: Halogen headlights, LED taillight, auxiliary driving lights (typical for Voyager trims). Passive Features Frame Construction: Steel, double-cradle frame. 💡 Technology Features Infotainment Audio System: Integrated stereo system with speakers, often featuring AM/FM radio and auxiliary input (check specific trim for iPod/USB compatibility). Cruise Control: Electronic cruise control system. Driver Assistance ABS System: Kawasaki Integrated Braking System (KIBS) with ABS, linking front and rear braking for enhanced stability under braking. Connectivity Diagnostic Ports: Diagnostic connectors for ECU access and fault code retrieval (covered in manual). Instruments Dashboard Features: Analog speedometer and tachometer, digital multi-function display with fuel gauge, clock, trip meters, gear position indicator, and warning lights. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,700 miles (6,000 km) or 6 months (refer to...
Essential for owners seeking to perform maintenance, repairs, and diagnostics to keep their VN 1700 Voyager ABS in optimal condition, potentially saving significant costs on dealership service.
Detailed coverage of the 1700cc V-twin engine, including valve clearance adjustment, camshafts, crankshaft, pistons, cylinders, oil pump, and cooling system components.
Fuel System Coverage:
Fuel injection system diagnostics and repair, fuel pump, injectors, throttle body, idle control, evaporative emission control system.
Drivetrain And Transmission:
Clutch operation and replacement, gearbox overhaul, final drive and belt maintenance, torque specifications.
Electrical And Ignition:
Wiring diagrams, ignition system testing, battery, charging system (alternator/stator, regulator/rectifier), starter motor, ECU functions, ABS system wiring and diagnostics.
Chassis And Suspension:
Front fork disassembly and assembly, rear shock absorber service, steering head bearing maintenance, swingarm service, wheel bearing replacement.
Brake System Coverage:
Front and rear brake caliper service, brake fluid replacement, hydraulic system bleeding, ABS modulator function and troubleshooting, brake disc inspection and replacement.
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake pad inspection and replacement, coolant flushes, lubrication points.
Repair Procedures:
Step-by-step instructions for major component overhauls, including engine rebuilds, transmission repairs, suspension upgrades/replacements, and electrical system diagnostics.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues related to engine performance, electrical faults, and braking system anomalies.
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission disassembly/reassembly.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans suitable for printing, featuring clear diagrams and legible text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, V-twin
Displacement:
1700cc (103.7 cubic inches)
Bore X Stroke:
102.0 x 104.3 mm (approximate)
Compression Ratio:
9.5:1 (typical for this era/model)
Performance
Horsepower:
Approx. 73 hp @ 5,000 rpm (manufacturer figures may vary slightly)
Kawasaki Genuine Transmission Oil or equivalent (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 102.8 in (2,610 mm)
Width:
Approx. 37.0 in (940 mm)
Height:
Approx. 56.7 in (1,440 mm)
Weights
Dry Weight:
Approx. 760.6 lbs (345 kg)
Wet Weight:
Approx. 817.9 lbs (371 kg)
Fuel Capacity:
5.3 US gal (20 L)
Wheelbase
Wheelbase:
Approx. 64.0 in (1,625 mm)
Ground Clearance
Ground Clearance:
Approx. 5.7 in (145 mm)
🛡️ Safety Features
Ratings
ABS Standard Feature:
Yes
Active Features
Braking System:
Dual 300mm front discs, Single 300mm rear disc, with ABS.
Lighting Features:
Halogen headlights, LED taillight, auxiliary driving lights (typical for Voyager trims).
Passive Features
Frame Construction:
Steel, double-cradle frame.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with speakers, often featuring AM/FM radio and auxiliary input (check specific trim for iPod/USB compatibility).
Cruise Control:
Electronic cruise control system.
Driver Assistance
ABS System:
Kawasaki Integrated Braking System (KIBS) with ABS, linking front and rear braking for enhanced stability under braking.
Connectivity
Diagnostic Ports:
Diagnostic connectors for ECU access and fault code retrieval (covered in manual).
Instruments
Dashboard Features:
Analog speedometer and tachometer, digital multi-function display with fuel gauge, clock, trip meters, gear position indicator, and warning lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,700 miles (6,000 km) or 6 months (refer to manual for precise interval).
Air Filter Inspection:
Every 3,700 miles (6,000 km) or 6 months.
Spark Plug Replacement:
Refer to manual for specific interval, often around 7,500 miles (12,000 km) or annually.
Brake Fluid Flush:
Every 2 years or 12,500 miles (20,000 km) (refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Kawasaki recommends their specific blend, refer to manual).
Coolant Type:
Kawasaki All-Season Motorcycle Coolant or equivalent (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (depending on usage), battery, and potentially fuel injectors over high mileage.
Potential Electrical Gremlins:
While generally reliable, specific batches of voltage regulators/rectifiers have been known to fail on some Kawasaki models of this era; thorough electrical system checks are recommended.
Clutch Actuation:
Some owners report a heavy clutch pull; ensuring proper hydraulic fluid and bleed is key, but hydraulic assist kits are available.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries Motorcycle & Engine division has a long history of producing reliable and performance-oriented motorcycles, including cruisers and touring bikes.
Model Evolution
Vn Series Evolution:
The VN series has evolved from smaller displacement cruisers to large displacement touring machines, with the 1700cc platform representing a significant step in comfort and capability.
Production
Manufacturing Location:
Japan (typically for Kawasaki motorcycles)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards for this exact year/model might be scarce, the VN 1700 platform generally received positive reviews for its comfort, power, and value within the touring segment.
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