Kia Carnival 2012 3.5L DOHC Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Carnival Year: 2012 Engine: 3.5L DOHC V6 Codes Vehicle Platform: VQ (Carnival/Sedona) Engine Code: G6DU 👋 Introduction Market Position Vehicle Segment: Full-size Minivan / MPV Key Competitors: Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar (discontinued for the year). Competitive Analysis Value Proposition: Kia Carnival (Sedona in some markets) aimed to offer a compelling blend of space, features, and value compared to established rivals. Key Features Seating Capacity: Typically 7 or 8 passengers, depending on configuration. Powertrain Options: Dominated by the 3.5L V6 gasoline engine, providing ample power for carrying passengers and cargo. Transmission Type: Primarily paired with a responsive automatic transmission. Cargo Versatility: Configurable seating and ample cargo space for family needs. 📋 Manual Details Coverage Areas Coverage Regions: Global (primarily North America, Europe, Asia) Page Count Page Count: 1420 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, diagnosis, specifications for 3.5L G6DU V6 engine. Engine Management: Fuel injection, ignition system, emissions control, sensors, actuators, ECM diagnosis, wiring diagrams. Transmission Automatic: Diagnosis, repair, fluid service, control module troubleshooting for the 6-speed automatic transmission (likely Hyundai-Kia A6LF1/A6LF2). Drivetrain: Front-wheel drive, half-shafts, differential, driveshafts. Suspension: Front (MacPherson strut), Rear (multi-link), steering components, alignment specifications. Brakes: Front and rear disc brakes, ABS, EBD, brake fluid specifications, component replacement, bleeding procedures. Electrical System: Battery, charging system, starting system, lighting, power distribution, fuses, relays, body control module (BCM). HVAC: Air conditioning system, heating system, climate control, component testing and replacement. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, trim, corrosion protection. Body Interior: Seats, upholstery, dashboard, trim panels, safety restraints (SRS), airbags. Chassis: Frame structure, mounting points, component integration. Powertrain Control Module: PCM diagnostic procedures, component identification, connector pinouts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement. Diagnostic Troubleshooting: Step-by-step diagnostic trees for common drivability issues, electrical faults, and component failures. Component Replacement: Detailed instructions for replacing major components like alternators, starters, water pumps, fuel injectors, brake calipers, suspension arms, etc. Engine Rebuild: Full engine disassembly, inspection, measurement, and reassembly procedures for the 3.5L V6. Transmission Repair: Torque converter replacement, valve body service, clutch pack replacement, seal replacement. Brake System Overhaul: Disc rotor replacement, pad replacement, caliper overhaul, hydraulic line replacement. Electrical Component Testing: Testing of sensors, actuators, motors, and control modules using multimeters and scan tools. Safety System Service: Airbag component replacement, SRS system diagnosis, seatbelt mechanism service. Body And Trim Repair: Panel alignment, dent repair, trim piece removal and installation, window regulator replacement. Exhaust System Service: Muffler, catalytic converter, and pipe replacement. Cooling System Service: Radiator, hoses, thermostat, and water pump replacement, coolant flush and fill. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures utilizing scan tools, oscilloscopes, and multimeter testing for all major systems. Repair Procedures: Detailed step-by-step repair instructions, including torque specifications, special tool requirements, and assembly sequences. Specifications Data: Comprehensive technical specifications including engine clearances, valve timings, fluid capacities, component tolerances, and electrical resistances. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts. Troubleshooting Guides: Extensive troubleshooting flowcharts and symptom-based diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF. Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Gasoline Displacement: 3.5 Liters (3470 cc) Valvetrain: DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder) Bore X Stroke: 96.0 mm x 81.3 mm (approximate, refer to manual for exact) Compression Ratio: 10.0:1 (approximate) Performance Horsepower: Approx. 276 hp @ 6300 rpm Torque: Approx. 247 lb-ft @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Oil Type: API SM or higher, SAE 5W-20 Fluid Capacities Engine Oil Capacity: 6.5 US Quarts (6.2 Liters) with filter change Coolant Capacity: Approximately 9.5 US Quarts (9.0 Liters) 🔧 Transmission Standard Transmission Type: 6-Speed Automatic (Sequential Shiftmatic) Transmission Model: Likely A6LF1/A6LF2 (Hyundai/Kia proprietary) Features Drive Modes: Typically includes an overdrive mode and sometimes a manual shift mode. Fluid Specifications Transmission Fluid Type: Kia SPIII ATF or equivalent (refer to manual for exact and compatible fluids) Fluid Capacities Transmission Fluid Capacity: Approximately 7.0 US Quarts (6.6 Liters) for a drain and fill. 📐 Dimensions Exterior Length: Approx. 200.4 inches (5090 mm) Width: Approx. 78.1 inches (1984 mm) Height: Approx. 68.7 inches (1745 mm) Wheelbase: Approx. 121.5 inches (3086 mm) Front Track: Approx. 66.7 inches (1694 mm) Rear Track: Approx. 67.3 inches (1709 mm) Weights Curb Weight: Approx. 4500 - 4700 lbs (2041 - 2132 kg) depending...
Step-by-step diagnostic trees for common drivability issues, electrical faults, and component failures.
Component Replacement:
Detailed instructions for replacing major components like alternators, starters, water pumps, fuel injectors, brake calipers, suspension arms, etc.
Engine Rebuild:
Full engine disassembly, inspection, measurement, and reassembly procedures for the 3.5L V6.
Transmission Repair:
Torque converter replacement, valve body service, clutch pack replacement, seal replacement.
Brake System Overhaul:
Disc rotor replacement, pad replacement, caliper overhaul, hydraulic line replacement.
Electrical Component Testing:
Testing of sensors, actuators, motors, and control modules using multimeters and scan tools.
Safety System Service:
Airbag component replacement, SRS system diagnosis, seatbelt mechanism service.
Body And Trim Repair:
Panel alignment, dent repair, trim piece removal and installation, window regulator replacement.
Exhaust System Service:
Muffler, catalytic converter, and pipe replacement.
Cooling System Service:
Radiator, hoses, thermostat, and water pump replacement, coolant flush and fill.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures utilizing scan tools, oscilloscopes, and multimeter testing for all major systems.
Repair Procedures:
Detailed step-by-step repair instructions, including torque specifications, special tool requirements, and assembly sequences.
Specifications Data:
Comprehensive technical specifications including engine clearances, valve timings, fluid capacities, component tolerances, and electrical resistances.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Troubleshooting Guides:
Extensive troubleshooting flowcharts and symptom-based diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content within the PDF.
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 Gasoline
Displacement:
3.5 Liters (3470 cc)
Valvetrain:
DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)
Bore X Stroke:
96.0 mm x 81.3 mm (approximate, refer to manual for exact)
Compression Ratio:
10.0:1 (approximate)
Performance
Horsepower:
Approx. 276 hp @ 6300 rpm
Torque:
Approx. 247 lb-ft @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Oil Type:
API SM or higher, SAE 5W-20
Fluid Capacities
Engine Oil Capacity:
6.5 US Quarts (6.2 Liters) with filter change
Coolant Capacity:
Approximately 9.5 US Quarts (9.0 Liters)
🔧 Transmission
Standard
Transmission Type:
6-Speed Automatic (Sequential Shiftmatic)
Transmission Model:
Likely A6LF1/A6LF2 (Hyundai/Kia proprietary)
Features
Drive Modes:
Typically includes an overdrive mode and sometimes a manual shift mode.
Fluid Specifications
Transmission Fluid Type:
Kia SPIII ATF or equivalent (refer to manual for exact and compatible fluids)
Fluid Capacities
Transmission Fluid Capacity:
Approximately 7.0 US Quarts (6.6 Liters) for a drain and fill.
📐 Dimensions
Exterior
Length:
Approx. 200.4 inches (5090 mm)
Width:
Approx. 78.1 inches (1984 mm)
Height:
Approx. 68.7 inches (1745 mm)
Wheelbase:
Approx. 121.5 inches (3086 mm)
Front Track:
Approx. 66.7 inches (1694 mm)
Rear Track:
Approx. 67.3 inches (1709 mm)
Weights
Curb Weight:
Approx. 4500 - 4700 lbs (2041 - 2132 kg) depending on trim and options.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's compliance plate for exact GVWR.
Towing Capacity:
Typically around 3500 lbs (1588 kg) with appropriate towing package.
🛡️ Safety Features
Ratings
NHTSA Crash Test Front Driver:
Typically 4-star (check specific year and testing conditions for exact ratings).
NHTSA Crash Test Front Passenger:
Typically 4-star (check specific year and testing conditions for exact ratings).
IIHS Crash Test Moderate Overlap Front:
Good (check specific year and testing conditions for exact ratings).
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Tire Pressure Monitoring:
Available as standard or optional depending on trim level.
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Side curtain airbags for all rows
Seatbelts:
3-point seatbelts with pretensioners for all seating positions
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Available AM/FM/CD/MP3 stereo with auxiliary input, USB port, and Bluetooth connectivity (depending on trim).
Navigation System:
Optional touchscreen navigation system.
Rear Entertainment:
Available rear-seat entertainment system (e.g., roof-mounted LCD screen).
Driver Assistance
Rearview Camera:
Available backup camera integrated into infotainment screen.
Parking Sensors:
Available rear parking assist sensors.
Connectivity
Bluetooth:
Standard or optional Bluetooth for hands-free calling and audio streaming.
Usb Port:
Available USB input for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions); 7,500 miles (12,000 km) or 12 months (normal driving conditions) - refer to manual for definitive schedule.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Iridium spark plugs, typically around 105,000 miles (168,000 km).
Transmission Fluid Service:
Every 60,000 miles (96,000 km) or as recommended by Kia.
Coolant Flush Replacement:
Initial flush at 10 years or 100,000 miles (160,000 km), then every 5 years or 50,000 miles (80,000 km) thereafter.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Power Steering Fluid:
Refer to manual for specific type, often ATF compatible or proprietary.
Known Issues
Engine Oil Consumption:
Some reports of increased oil consumption over time, requiring regular checks.
Transmission Performance:
Occasional reports of delayed shifting or harsh engagement, often resolvable with fluid service or software updates.
Cv Axle Wear:
Front CV axles can wear over time, especially with high mileage or harsh driving conditions.
Suspension Components:
Wear on bushings, ball joints, and tie rod ends can lead to noise or steering issues.
HVAC Blower Motor:
Blower motor resistor or motor itself can fail, affecting airflow control.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea
Model Evolution
Generation:
VQ (Second Generation Carnival/Sedona)
Introduction Year Generation:
2006 (for VQ generation)
Facelift Year:
2009 (significant update for VQ generation)
Production
Production Location:
Hwasung, South Korea; Also assembled in Vietnam, Malaysia, and other locations.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Frequently received good safety ratings from organizations like IIHS and NHTSA for its segment.
Value Awards:
Often cited for its competitive pricing and extensive feature set compared to rivals.
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