🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2002 Product Type: Service & Repair Manual Software Licensing: Officially Licensed 👋 Introduction Market Position Segment: Subcompact/Economy Car Target Audience: DIY Mechanics, Independent Repair Shops, Kia Rio Owners Competitive Analysis Key Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Chevrolet Aveo Key Features Accuracy: Based on Official Manufacturer Data Convenience: Instant Online Access and Downloadable Format Comprehensiveness: Covers all aspects of vehicle maintenance and repair 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Diagnostics Diagnostic Coverage: OBD-II Diagnostics, DTC Code Explanations Body Coverage: Exterior Body Panels, Interior Trim, Upholstery Page Count Estimated Pages: 1500+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital Software (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Assembly, Cylinder Head, Piston Rings, Crankshaft, Camshaft, Timing Belt/Chain Engine Performance: Fuel System, Ignition System, Emission Control Systems, Cooling System, Lubrication System Transmission Manual: Manual Transmission Service, Clutch System, Gear Shifting Mechanisms Transmission Automatic: Automatic Transmission Service (if applicable), Torque Converter, Valve Body Drivetrain: Front-Wheel Drive System, Axles, CV Joints, Differential Suspension: Front Suspension (MacPherson Struts), Rear Suspension (Torsion Beam), Shock Absorbers, Springs Steering: Power Steering System, Steering Column, Tie Rods, Steering Rack Brakes: Front Disc Brakes, Rear Drum Brakes, ABS System (if equipped), Brake Lines, Master Cylinder Electrical System: Battery, Alternator, Starter Motor, Fuses, Relays, Wiring Diagrams Lighting: Headlights, Taillights, Interior Lighting, Turn Signals Climate Control: HVAC System, Air Conditioning, Heater Core, Blower Motor Interior Electronics: Radio/Audio System, Power Windows, Power Locks, Instrument Cluster Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Replenishment Troubleshooting: Diagnostic Procedures for Common Problems, Symptom-Based Troubleshooting Guides Repair Major Components: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement Repair Minor Components: Brake Pad Replacement, Belt Replacement, Bulb Replacement Wiring Diagrams: Complete Electrical System Wiring Schematics Special Tools: Identification and Usage of Special Tools Required for Repairs Technical Depth Depth: Comprehensive from Basic Maintenance to Major Component Rebuilds Diagnostics: In-depth Diagnostic Procedures, Scan Tool Data Interpretation Torque Specifications: Detailed Torque Specifications for All Fasteners Clearances: Engine Component Clearances, Bearing Clearances, Piston-to-Wall Clearances 📊 Manual Specifications File Format Software Requirements: Compatible with Windows Operating Systems Searchability: Fully Searchable Text Content Navigation: Hyperlinked Sections for Easy Navigation Print Quality Printability: Printable Pages Binding Type Binding: N/A (Digital Software) Paper Type Paper Type: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code: G4HD Engine Type: Inline 4-Cylinder, SOHC Displacement: 1.5 Liters (1493 cc) Bore X Stroke: 71.0 mm x 77.0 mm Performance Horsepower Net: 96 hp @ 5800 rpm Torque Net: 97 lb-ft @ 3400 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane Engine Management ECU: Engine Control Unit (ECU) with OBD-II Interface 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Fluid Type Manual: GL-4 Gear Oil (e.g., Castrol SYNTRANS 75W-90) Fluid Capacity Manual: Approx. 2.1 Liters Fluid Type Automatic: ATF SP-III (e.g., Kia Genuine ATF SP-III) Fluid Capacity Automatic: Approx. 6.1 Liters (Total Fill) 📐 Dimensions Exterior Length: 159.4 inches (4049 mm) Width: 66.1 inches (1679 mm) Height: 58.1 inches (1476 mm) Wheelbase: 96.1 inches (2440 mm) Front Track: 57.1 inches (1450 mm) Rear Track: 56.7 inches (1440 mm) Weights Curb Weight: 2300 - 2400 lbs (1043 - 1089 kg) (Varies by trim/transmission) Gross Vehicle Weight Rating: Approx. 3200 lbs (1451 kg) Towing Capacity: Not Recommended/Specified Cargo Trunk Volume: Approx. 12.7 cubic feet (Hatchback) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars NHTSA Front Impact Passenger: 4 Stars NHTSA Side Impact Front Driver: 4 Stars NHTSA Side Impact Front Passenger: 4 Stars NHTSA Side Impact Rear Driver: 4 Stars NHTSA Side Impact Rear Passenger: 4 Stars IIHS Small Overlap Front: Poor (for the overall Rio model generation) Active Features ABS: Available on higher trims Traction Control: Not typically equipped Passive Features Airbags: Driver and Passenger Frontal Airbags, Available Side Airbags Seatbelts: 3-Point Height-Adjustable Front Seatbelts with Pretensioners 💡 Technology Features Infotainment Audio System: AM/FM Radio with CD Player, Optional Cassette Player Speakers: Standard 2 or 4 Speaker System Driver Assistance Cruise Control: Optional on higher trim levels 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) Air Filter Replacement: Every 15,000 - 30,000 miles Spark Plug Replacement: Every 60,000 miles (Iridium Spark Plugs) Timing Belt Replacement: Every 60,000 - 90,000 miles (Check Manual for specific interval) Fluid Specifications Engine Oil Type: API SG/SH or ILSAC GF-II/GF-III, SAE 5W-30 or 10W-30 Engine Oil Capacity: Approx. 3.4 Quarts (3.2 Liters) with filter change Coolant Type: Ethylene Glycol Based Antifreeze (DEX-COOL or equivalent) Coolant Capacity: Approx. 5.8 Quarts (5.5 Liters) Brake Fluid Type: DOT 3 Known Issues Common Problems: Ignition Coil failure, Starter motor issues, Suspension wear (bushings, ball joints), Heater core leaks, Clutch...