🏷️ Basic Information Identification Make: Kia Model: Rio Model Code: JB Generation Generation Name: Second Generation (JB) Codes Engine Code 1 4L: G4EE Engine Code 1 6L: G4ED Engine Code 1 5L Diesel: D4FA 👋 Introduction Market Position Segment: Subcompact / Economy Car Competitive Analysis Key Competitors: Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, Honda Fit Key Features Design Philosophy: Emphasis on fuel efficiency, practicality, and affordable motoring. Target Audience: Budget-conscious buyers, first-time car owners, urban commuters. 📋 Manual Details Coverage Areas Body Styles Covered: 4-Door Sedan, 5-Door Hatchback Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (G4EE, G4ED, D4FA), Fuel System, Exhaust System, Cooling System, Lubrication System Transmission: 4-Speed Automatic, 5-Speed Manual Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear), ABS Electrical: Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Body Electrical, ECUs Body: Body Panels, Doors, Windows, Interior Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replacements Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation Repair: Component Removal & Installation, Overhaul Procedures, Component Reassembly Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities Technical Depth Depth: Comprehensive: from basic adjustments and fluid changes to complete engine and transmission overhauls, including electrical system diagnostics and body repair. 📊 Manual Specifications File Format Searchable PDF: Yes Printable: Yes Print Quality Illustrations Quality: High-resolution diagrams and photographs Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine 1 4L Engine Name: 1.4L Inline-4 (G4EE) Displacement Cc: 1399 Bore X Stroke Mm: 71.5 x 85.6 Compression Ratio: 9.4:1 Horsepower Ps Rpm: 97 PS @ 6000 RPM Torque Nm Rpm: 135 Nm @ 3200 RPM Primary Engine 1 6L Engine Name: 1.6L Inline-4 (G4ED) Displacement Cc: 1599 Bore X Stroke Mm: 76.5 x 87.0 Compression Ratio: 9.1:1 Horsepower Ps Rpm: 106 PS @ 6000 RPM Torque Nm Rpm: 146 Nm @ 3200 RPM Primary Engine 1 5L Diesel Engine Name: 1.5L Inline-4 Diesel (D4FA) - CRDi Displacement Cc: 1493 Bore X Stroke Mm: 73.0 x 89.0 Compression Ratio: 17.7:1 Horsepower Ps Rpm: 102 PS @ 4000 RPM Torque Nm Rpm: 235 Nm @ 1750-2700 RPM Fuel System Gasoline Injection: Multi-Point Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDi) Engine Management ECU Type: Kia Electronic Control Unit (ECU), specific part numbers vary by engine/transmission 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Manual Gear Ratios 1St Gear: 3.454 2Nd Gear: 1.944 3Rd Gear: 1.343 4Th Gear: 0.971 5Th Gear: 0.822 Reverse: 3.454 Automatic Gear Ratios 1St Gear: 2.717 2Nd Gear: 1.532 3Rd Gear: 1.000 4Th Gear: 0.700 Reverse: 2.125 Fluid Type Manual Transmission Fluid Manual: API GL-4, SAE 75W-90 (Refer to manual for specific part numbers) Fluid Type Automatic Transmission Fluid Automatic: Kia Genuine ATF SP-III or equivalent (Refer to manual for specific part numbers) 📐 Dimensions Exterior Sedan Length Mm: 4280 Width Mm: 1695 Height Mm: 1470 Wheelbase Mm: 2500 Exterior Hatchback Length Mm: 3990 Width Mm: 1695 Height Mm: 1470 Wheelbase Mm: 2500 Cargo Sedan Trunk Capacity Liters: 451 Cargo Hatchback Trunk Capacity Liters: 270 Weights Curb Weight Kg Approx: 1050-1180 (Varies by engine/trim) Gross Vehicle Weight Rating Kg Approx: 1500-1600 (Varies by engine/trim) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) IIHS Side Impact: Acceptable IIHS Roof Strength: Acceptable Active Features ABS: Standard on most trims Electronic Brakeforce Distribution Ebd: Available on some trims Passive Features Airbags Front: Standard Airbags Side Curtain: Optional on some trims Seatbelts: 3-point ELR front and rear 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player with auxiliary input. Higher trims may feature enhanced speaker systems and steering wheel audio controls. Driver Assistance Cruise Control: Available on higher trims. Connectivity Usb Aux Input: Available on some models, typically with aftermarket head units or higher trim levels. 🔧 Maintenance Service Intervals Gasoline Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), using synthetic blend or full synthetic oil. Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 60,000 miles (standard plugs) or 100,000 miles (long-life plugs). Service Intervals Diesel Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first), using API CJ-4 or ACEA E9 compliant diesel engine oil. Fuel Filter Replacement: Every 15,000 miles or 12 months. Fluid Specifications Engine Oil 1 4L 1 6L: API SM or higher, SAE 5W-20 or 5W-30 (Refer to manual for specific viscosity based on ambient temperature) Engine Oil 1 5L Diesel: API CJ-4 or ACEA E9, SAE 5W-30 (Refer to manual for specific viscosity) Coolant: Ethylene Glycol based coolant, 50/50...