🏷️ Basic Information Identification Make: Komatsu Model: 830E Dump Truck Serial Number Range: A30710-A30732 Engine Configuration: Diesel Vehicle Type: Mining Dump Truck 👋 Introduction Market Position Application Segment: Heavy-duty mining and construction, designed for efficient material transport in demanding environments. Purpose Statement: To assist operators and maintenance personnel in achieving peak performance, economy, and safety. Competitive Analysis Key Competitors: Caterpillar 777 Series, Caterpillar 793 Series, Liebherr T 284, BelAZ 75131 Key Features Operational Efficiency: Designed for high payload capacity and optimized fuel efficiency for large-scale mining operations. Durability: Robust construction and heavy-duty components to withstand extreme operating conditions. Operator Comfort And Safety: Ergonomic operator cab with advanced controls and safety features. 📋 Manual Details Coverage Areas Systems Covered: Operation, Handling, Lubrication, Maintenance, Checking, Adjustment, Operator Cab and Controls, Payload Meter III, Cab Radio Page Count Total Pages: 154 Manual Type Type: Operation & Maintenance Manual Completeness: 100% Complete and Intact Language Language: English Format File Format: PDF Requirements Software Requirements: Adobe PDF Reader Compatibility Operating Systems: Windows, Mac, Linux, iOS, Android 📖 Manual Coverage Systems Covered Mechanical Systems: Engine, Drivetrain, Braking System, Steering System, Hydraulic Systems, Suspension System, Electrical System, Cooling System, Fuel System Operator Interface: Operator Cab Layout, Control Panel Functions, Instrumentation, Payload Meter III Operation, Radio Operation Electrical System: Covers basic checks and maintenance of electrical components and the advanced AC drive system. Procedures Included Operational Procedures: Pre-Operation Checks, Start-up Procedures, Driving Techniques, Loading Procedures, Braking and Stopping Procedures, Shut-down Procedures Maintenance Procedures: Lubrication Schedule and Specifications, Fluid Level Checks and Replenishment, Filter Replacements, Component Inspections, Adjustment Procedures for various systems (e.g., brakes, clutch), Diagnostic Checks Safety Procedures: General Safety Guidelines, Warning and Caution Label Identification and Interpretation, Safe Handling Practices, Emergency Procedures Lubrication Schedule: Detailed lubrication points and recommended lubricant types/viscosities. Technical Depth Diagnostics: Troubleshooting guides for common issues, diagnostic checks for key systems. Repair Level: Detailed procedures for routine maintenance and common adjustments; may not cover complete component rebuilds without separate service manuals. Troubleshooting: Includes specific troubleshooting charts and procedures for diagnosing operational faults. Component Identification: Clear identification of major components and their functions within the operator's cab and on the vehicle. 📊 Manual Specifications File Format Accessibility: Searchable and Bookmarked PDF Print Quality Reproducibility: Printable and zoomable for clarity Clarity: High-resolution pages ensuring clear text and diagrams. Binding Type Format Type: Digital Download (PDF) Paper Type Storage Medium: Can be burned to CD-ROM or saved to hard-drive ⚙️ Engine Specifications Primary Engine Engine Model: Cummins KTA38-C2000 (or similar in this series) Performance Horsepower: Typically around 1050-1200 HP (exact figure depends on specific engine configuration for the 830E) Torque: High torque output for demanding haulage operations. Fuel System Fuel Type: Diesel Injection System: Common Rail (likely for this generation) Engine Configuration Cylinders: V12 (for Cummins KTA38 series) 🔧 Transmission Standard Type: Electric Drive (AC/DC or AC/AC) Drive System: AC Wheel Motors with integrated gearbox Features Control System: Electronic control unit managing power distribution and traction. Regenerative Braking: Likely features regenerative braking capability to capture energy during descents. 📐 Dimensions Exterior Length: Approx. 9.8 - 10.5 meters Width: Approx. 5.3 - 5.5 meters Height: Approx. 4.5 - 4.8 meters (to top of cab) Weights Operating Weight: Approx. 100-120 tons Payload Capacity: Approx. 110-120 tons (metric) Gross Vehicle Weight: Approx. 210-240 tons 🛡️ Safety Features Ratings Industry Standards: Designed to meet mining safety regulations and standards. Active Features Braking System: Multi-circuit, oil-immersed brakes with automatic park brake function. Retarder: Engine retarder and dynamic braking (via electric drive) for safe downhill operation. Passive Features Operator Cab: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) certified cab. Visibility: Large windows, mirrors, and optional camera systems for enhanced operator visibility. 💡 Technology Features Infotainment Cab Radio: Includes provision for a cab radio, as listed in the manual contents. Driver Assistance Payload Meter: Equipped with Payload Meter III for accurate load monitoring. Connectivity Telematics: While not explicitly detailed, modern mining trucks often incorporate telematics for remote monitoring and diagnostics (manual may cover relevant interfaces). 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for specific interval, typically 250-500 operating hours depending on application and oil analysis. Filter Replacement: Regular replacement of fuel, oil, and air filters as per manual recommendations (e.g., every 250-500 hours). Hydraulic Fluid Change: Typically recommended every 2000-4000 operating hours, or as per oil analysis results. Fluid Specifications Engine Oil Type: High-quality heavy-duty diesel engine oil, API CI-4 or higher, SAE 15W-40 (refer to manual for exact specification and viscosity based on ambient temperature). Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors for heavy-duty diesel engines. Hydraulic Fluid: ISO VG 46 or similar heavy-duty hydraulic fluid (specific grade and brand recommended in manual). Known Issues Electric Drive System: Potential for wear on wheel motor components or control system diagnostics, particularly with extensive use. Articulation Joints: Requires...