🏷️ Basic Information Identification Make: Komatsu Model: 930E-2 Vehicle Type: Dump Truck Serial Number Range: A30255 thru A30291 👋 Introduction Market Position Class: Ultra-class electric drive haul truck, designed for large-scale mining and heavy-duty construction. Application: Bulk material transport in mining operations, quarrying, and large earthmoving projects. Competitive Analysis Competitors: Caterpillar (e.g., 793 series), Bucyrus (now Caterpillar), Liebherr (e.g., T 284). Key Features Design Philosophy: Robust construction, high payload capacity, electric drive for optimized performance and fuel efficiency in demanding applications. Technology Integration: Advanced electric drivetrain with AC traction motors and sophisticated control systems. Durability: Engineered for extreme operating conditions and extended service life. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, Assembly, Disassembly, Servicing Scope: Comprehensive shop repair and service procedures Page Count Estimated Pages: Likely extensive, typical for heavy equipment service manuals (e.g., 500+ pages) Manual Type Type: Service Shop Repair Manual Language Language: English (Standard for this industry, assume unless otherwise specified) Format Format: Printed (implied by physical product description, digital PDF often available) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and component testing of the primary engine system. Transmission: Service procedures for the powertrain, including transmission, driveshafts, and differentials. Hydraulics: Comprehensive coverage of the hydraulic system, including pumps, valves, cylinders, and associated plumbing for steering, hoist, and braking. Electrical System: Wiring diagrams, component testing, diagnostic procedures for the entire electrical system, including lighting, starting, charging, and control systems. Braking System: Detailed instructions for servicing, repair, and troubleshooting of the air brake system and any auxiliary braking systems. Steering System: Procedures for the hydraulic steering system, including component identification, testing, and repair. Suspension: Service and repair of the suspension components, likely including the hydraulic suspension system. Body And Chassis: Procedures for body panel removal, frame inspection, and chassis component servicing. Hoist System: Detailed coverage of the hydraulic hoist system, including cylinders, controls, and fluid management. Cooling System: Maintenance and repair of the engine cooling system, including radiator, fan, and coolant flow. Exhaust System: Information on the exhaust system components and potential service. Operator Station: Procedures for servicing and maintaining the operator's cab, including controls and instrumentation. Procedures Included Routine Maintenance: Daily checks, lubrication, filter replacement, fluid level checks and top-offs. Disassembly Assembly: Step-by-step instructions for removing, installing, and reassembling major components and sub-assemblies. Troubleshooting: Diagnostic charts and procedures to identify and resolve common and uncommon issues. Component Testing: Methods for testing individual components to determine functionality and condition. Calibration: Procedures for calibrating sensors, controls, and measurement devices. Torquing Specifications: Critical torque values for fasteners across all systems. Fluid Recommendations: Specific types, viscosities, and capacities for all operational fluids. Major Overhaul: Detailed procedures for complete engine, transmission, and hydraulic system overhauls. Preventive Maintenance: Scheduled maintenance tasks and their intervals. Technical Depth Depth: In-depth, covering full rebuilds and advanced diagnostics, suitable for certified technicians. Diagnostic Tools: Likely includes information or references for specialized diagnostic tools and software required for electronic systems. Schematics: Comprehensive electrical, hydraulic, and pneumatic schematics. 📊 Manual Specifications File Format Format: Printed (primary) or potentially available as PDF. Print Quality Quality: Professional, high-resolution printing for clear diagrams and text. Binding Type Binding: Professional binding suitable for workshop use (e.g., perfect binding, coil binding, or hard cover). Paper Type Paper: Durable paper stock, often with protective coating, designed for heavy use in industrial environments. ⚙️ Engine Specifications Primary Engine Make: Cummins Model: QSK60 (Common for this model, confirm specific unit) Type: 16-cylinder, turbocharged and aftercooled diesel engine Displacement: 60.0 L (3677 cu. in.) Performance Net Horsepower: Approx. 1850 - 2300 HP (Varies by configuration and rating) Peak Torque: Very high, essential for hauling heavy loads (Specific value requires manual lookup) Fuel System Fuel Type: Diesel Fuel Injection System: Common Rail Fuel System (likely, for QSK series) Lubrication Oil Capacity: Approx. 264 L (70 U.S. gal) (Requires verification) Cooling System Coolant Type: Ethylene Glycol based antifreeze (e.g., 50/50 mix) Air Intake Induction Type: Turbocharged and Aftercooled 🔧 Transmission Standard Type: Electric Drive System Components: AC Traction Motors (typically two), AC Generators driven by the engine, Inverters, Rectifiers, Control Modules. Optional Optional Systems: Not applicable for this class of vehicle; electric drive is the standard. Features Features: Seamless torque transfer, precise speed control, regenerative braking capabilities, reduced mechanical complexity compared to traditional transmissions. 📐 Dimensions Exterior Length: Approx. 14.5 - 15.0 meters (47.6 - 49.2 ft) (Varies by configuration) Width: Approx. 9.0 - 9.5 meters (29.5 - 31.2 ft) Height: Approx. 6.5 - 7.0 meters (21.3 - 23.0 ft) (Top of canopy/exhaust) Ground Clearance: Significant ground clearance suitable for rough terrain. Cargo Payload Capacity: Approx. 210-230 metric tons (460,000 - 507,000 lbs) Body Volume Heaped: Approx. 120 - 150 m³ (157 - 196 cu. yd.) (Varies by body design) Weights Operating Weight: Approx. 200-230 metric tons (440,000 - 507,000 lbs) (Empty) Gross Vehicle Weight: Approx. 410-460...
Robust construction, high payload capacity, electric drive for optimized performance and fuel efficiency in demanding applications.
Technology Integration:
Advanced electric drivetrain with AC traction motors and sophisticated control systems.
Durability:
Engineered for extreme operating conditions and extended service life.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Assembly, Disassembly, Servicing
Scope:
Comprehensive shop repair and service procedures
Page Count
Estimated Pages:
Likely extensive, typical for heavy equipment service manuals (e.g., 500+ pages)
Manual Type
Type:
Service Shop Repair Manual
Language
Language:
English (Standard for this industry, assume unless otherwise specified)
Format
Format:
Printed (implied by physical product description, digital PDF often available)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and component testing of the primary engine system.
Transmission:
Service procedures for the powertrain, including transmission, driveshafts, and differentials.
Hydraulics:
Comprehensive coverage of the hydraulic system, including pumps, valves, cylinders, and associated plumbing for steering, hoist, and braking.
Electrical System:
Wiring diagrams, component testing, diagnostic procedures for the entire electrical system, including lighting, starting, charging, and control systems.
Braking System:
Detailed instructions for servicing, repair, and troubleshooting of the air brake system and any auxiliary braking systems.
Steering System:
Procedures for the hydraulic steering system, including component identification, testing, and repair.
Suspension:
Service and repair of the suspension components, likely including the hydraulic suspension system.
Body And Chassis:
Procedures for body panel removal, frame inspection, and chassis component servicing.
Hoist System:
Detailed coverage of the hydraulic hoist system, including cylinders, controls, and fluid management.
Cooling System:
Maintenance and repair of the engine cooling system, including radiator, fan, and coolant flow.
Exhaust System:
Information on the exhaust system components and potential service.
Operator Station:
Procedures for servicing and maintaining the operator's cab, including controls and instrumentation.
Procedures Included
Routine Maintenance:
Daily checks, lubrication, filter replacement, fluid level checks and top-offs.
Disassembly Assembly:
Step-by-step instructions for removing, installing, and reassembling major components and sub-assemblies.
Troubleshooting:
Diagnostic charts and procedures to identify and resolve common and uncommon issues.
Component Testing:
Methods for testing individual components to determine functionality and condition.
Calibration:
Procedures for calibrating sensors, controls, and measurement devices.
Torquing Specifications:
Critical torque values for fasteners across all systems.
Fluid Recommendations:
Specific types, viscosities, and capacities for all operational fluids.
Major Overhaul:
Detailed procedures for complete engine, transmission, and hydraulic system overhauls.
Preventive Maintenance:
Scheduled maintenance tasks and their intervals.
Technical Depth
Depth:
In-depth, covering full rebuilds and advanced diagnostics, suitable for certified technicians.
Diagnostic Tools:
Likely includes information or references for specialized diagnostic tools and software required for electronic systems.
Schematics:
Comprehensive electrical, hydraulic, and pneumatic schematics.
📊 Manual Specifications
File Format
Format:
Printed (primary) or potentially available as PDF.
Print Quality
Quality:
Professional, high-resolution printing for clear diagrams and text.
Binding Type
Binding:
Professional binding suitable for workshop use (e.g., perfect binding, coil binding, or hard cover).
Paper Type
Paper:
Durable paper stock, often with protective coating, designed for heavy use in industrial environments.
⚙️ Engine Specifications
Primary Engine
Make:
Cummins
Model:
QSK60 (Common for this model, confirm specific unit)
Type:
16-cylinder, turbocharged and aftercooled diesel engine
Displacement:
60.0 L (3677 cu. in.)
Performance
Net Horsepower:
Approx. 1850 - 2300 HP (Varies by configuration and rating)
Peak Torque:
Very high, essential for hauling heavy loads (Specific value requires manual lookup)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Common Rail Fuel System (likely, for QSK series)
Lubrication
Oil Capacity:
Approx. 264 L (70 U.S. gal) (Requires verification)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (e.g., 50/50 mix)
Air Intake
Induction Type:
Turbocharged and Aftercooled
🔧 Transmission
Standard
Type:
Electric Drive System
Components:
AC Traction Motors (typically two), AC Generators driven by the engine, Inverters, Rectifiers, Control Modules.
Optional
Optional Systems:
Not applicable for this class of vehicle; electric drive is the standard.
Features
Features:
Seamless torque transfer, precise speed control, regenerative braking capabilities, reduced mechanical complexity compared to traditional transmissions.
High capacity, designed for substantial load distribution.
Rear Axle Capacity:
High capacity, engineered for distributed powertrain load.
Wheels And Tires
Tire Size:
Typically 40.00 R 57 or similar large diameter tires
Wheel Bolt Pattern:
Specific to the wheel hub design, often large diameter studs/nuts.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet mining industry safety regulations and standards.
Active Features
Braking System:
Multiple redundant braking systems, including service brakes, secondary brakes, and parking brakes, typically air-actuated with hydraulic actuation for control.
Stability Control:
Integrated into the electric drive system and vehicle management for optimized traction and stability.
Large windows, optional camera systems, and optimized mirror placement for enhanced operator visibility.
Fire Suppression System:
Pre-installation or integration capability for automatic fire suppression systems.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable in the traditional automotive sense. Focus is on operational diagnostics and monitoring.
Driver Assistance
Monitoring Systems:
Komatsu Payload Meter (KPM), advanced engine monitoring, transmission performance monitoring, brake system diagnostics.
Vehicle Management System:
Integrated electronic control unit (ECU) managing engine, drivetrain, and auxiliary systems for optimal performance and safety.
Connectivity
Telematics:
Likely equipped with Komatsu's Komtrax telematics system for remote monitoring of machine health, location, and utilization.
Diagnostic Ports:
Standard diagnostic ports (e.g., OBD-II equivalent or proprietary connectors) for accessing ECM data and performing diagnostics.
🔧 Maintenance
Service Intervals
Daily Inspections:
Engine oil level, coolant level, hydraulic fluid level, tire condition, brake system checks, general visual inspection.
250 Hour Service:
Engine oil and filter change, fuel filter check/replacement, air cleaner service, chassis lubrication.
500 Hour Service:
Includes 250-hour items plus transmission fluid and filter check/change, hydraulic system inspection.
1000 Hour Service:
Includes previous items plus engine tune-up, drive system inspection, electrical system check, cooling system service.
Major Overhaul Intervals:
Engine, transmission, and hydraulic components will have specified major overhaul intervals based on operating hours and conditions (e.g., 10,000 - 20,000+ hours).
Fluid Specifications
Engine Oil Type:
API CJ-4 or API CK-4 rated heavy-duty diesel engine oil, viscosity grade typically 15W-40 or 10W-30 depending on ambient temperature. Specific Komatsu or Cummins approval required.
Hydraulic Fluid Type:
Komatsu hydraulic fluid (e.g., HO-HV) or an approved equivalent meeting Komatsu specifications for anti-wear, thermal stability, and cold weather performance. Viscosity grade typically ISO VG 46.
Transmission Fluid Type:
Specific heavy-duty transmission fluid, often a proprietary Komatsu formulation or an approved off-the-shelf equivalent for electric drive systems. Verification required.
Coolant Specifications:
Heavy-duty coolant with cavitation protection and extended life additives, typically a 50/50 mix of ethylene glycol and de-ionized water.
Known Issues
Common Wear Items:
Tires, brake components, hydraulics (seals, hoses), suspension components, wear plates in the dump body.
Electric Drive Maintenance:
Requires specialized knowledge for troubleshooting drive system faults, motor brushes (if applicable to AC motors), and inverter cooling systems.
Operator Error:
Improper loading, exceeding payload capacity, operating outside design parameters, and lack of thorough pre-operation checks can lead to premature wear and component failure.
📚 Vehicle History
Brand Heritage
Company Focus:
Komatsu is a global leader in construction and mining equipment, known for its robust and reliable machinery.
Model Evolution
Predecessors:
The 930E series evolved from earlier Komatsu mining truck designs, incorporating advancements in electric drive technology and operator comfort.
Series Progression:
The 'E' designation often signifies advancements in electric drive technology. The '2' might indicate a specific generation or revision of the 930E model.
Production
Manufacturing Location:
Primarily manufactured in North America (e.g., Chattanooga, Tennessee, USA) for the global market.
Production Period:
The 930E series has been in production for many years, with the 930E-2 likely covering a specific range within that timeframe, necessitating serial number verification.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Komatsu equipment is generally recognized for its durability, reliability, and performance in harsh mining environments. Specific awards for the 930E-2 are not readily available but its widespread adoption in the industry speaks to its success.
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