Komatsu Dump Truck 930E-3 WSM Service Manual Repair
Precio habitual
$133.00
Precio de venta
$133.00
Precio habitual
Precio unitario
/ por
En oferta
Agotado
🏷️ Basic Information Identification Make: Komatsu Model: 930E-3 Product Type: Service Manual / Repair Manual Product Name: Komatsu Dump Truck 930E-3 WSM Service Manual Repair 👋 Introduction Market Position Vehicle Type: Large Capacity Mining/Off-Highway Haul Truck Key Features Value Proposition: Empowers owners and operators to perform their own repairs and maintenance, saving significant costs and downtime. Content Quality: Professional quality, in-depth service and repair information with step-by-step instructions, pictures, and wiring diagrams. 📋 Manual Details Coverage Areas Systems Covered: Engine, Powertrain, Hydraulics, Electrical System, Braking System, Steering System, Chassis, Body, Operator Compartment, Cooling System, Fuel System, Exhaust System, Driveline, Suspension, Wheels and Tires, Safety Systems, Diagnostic Systems, Maintenance Procedures, Troubleshooting Guides, Repair Procedures, Component Specifications, Wiring Diagrams, Hydraulic Schematics. Diagnostics Troubleshooting: Includes symptom-based troubleshooting, diagnostic trouble codes (DTCs), and systematic repair procedures for identified faults. Component Removal Installation: Step-by-step guides for removing and reinstalling all major vehicle components, including specifications for torque and adjustments. Specifications: Provides detailed technical specifications, capacities, tolerances, and performance data for all systems and components. Page Count Estimated Page Count: Comprehensive (Specific page count not provided, but described as 'full professional quality in depth') Manual Type Manual Type: Workshop Manual (WSM) / Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Detailed coverage of engine overhaul, transmission repair, drivetrain components (driveshafts, differentials), and final drives. Hydraulic System: Comprehensive diagnostics and repair procedures for hoist system, steering system, braking system hydraulics, and auxiliary hydraulic circuits. Electrical System: Extensive coverage including detailed wiring diagrams, troubleshooting for electrical faults, starter/alternator service, battery system diagnostics, and electronic control unit (ECU) related diagnostics. Operator Compartment: Includes controls, instrumentation, HVAC system, and operator comfort features. Chassis Frame: Inspection and repair of the heavy-duty frame, suspension mounting points, and structural integrity. Bodywork: Repair and maintenance of the dump body, tailgate, fenders, and other body panels. Procedures Included Maintenance: Routine maintenance schedules, lubrication points, filter replacement procedures, fluid level checks, and preventative maintenance practices. Repair: Step-by-step repair instructions for major and minor components, including component removal, disassembly, inspection, assembly, and installation. Troubleshooting: Systematic troubleshooting guides for common and uncommon issues, including diagnostic flowcharts and symptom-based problem solving. Component Testing: Procedures for testing sensors, actuators, solenoids, and other electrical and hydraulic components. Technical Depth Depth: In-depth technical information suitable for professional technicians and experienced mechanics, covering complete rebuilds and advanced diagnostics. Diagnostics: Detailed fault code diagnostics, sensor testing, and electrical troubleshooting procedures. Component Rebuilds: Instructions for complete overhaul and rebuilding of major components like engines, transmissions (electric drive components), hydraulic pumps, cylinders, and final drives. Illustrations: Includes photographs, diagrams, and detailed illustrations to aid in understanding repair procedures. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical issues. Hydraulic Schematics: Comprehensive hydraulic schematics showing component connections, flow paths, and pressure points. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable (allowing users to print specific pages as needed) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital Format) Software Requirements Reader Requirement: Adobe PDF Reader Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Model: Cummins QSKTA60-CE Engine Type: 4-stroke, turbocharged, aftercooled, V18 diesel engine Performance Gross Horsepower: 2300 hp (1715 kW) @ 1800 rpm (approximate for model) Peak Torque: High torque output for heavy-duty hauling (specific value varies by rating, typically over 6000 lb-ft) Displacement: 60 L (3661 cu in) Fuel System Fuel System Type: High-pressure common rail injection system (CELECT electronic fuel system) Injection System: Electronic Unit Pump (EUP) or Common Rail Injection (CRI) system for precise fuel delivery. Cooling System Type: Pressurized, liquid-cooled system with large capacity radiator and fan. 🔧 Transmission Standard Transmission Type: AC Electric Drive (using AC traction motors controlled by an advanced electronic system) Features Drive System: Dynamic braking, regenerative braking capabilities Control System: Electronic control unit (ECU) manages power delivery and traction control 📐 Dimensions Exterior Overall Length: Approx. 9.6 m (31 ft 6 in) Overall Width: Approx. 6.1 m (20 ft) Overall Height: Approx. 4.7 m (15 ft 5 in) (to top of ROPS canopy) Weights Operating Weight: Approx. 160,000 - 170,000 kg (352,000 - 375,000 lb) (Varies with configuration) Payload Capacity: Approx. 180 metric tons (198 US tons) Gross Vehicle Weight Rating: Approx. 340,000 kg (750,000 lb) 🛡️ Safety Features Active Features Braking System: Wet disc brakes on all wheels, dynamic and regenerative braking, secondary braking system. Steering System: Hydro-pilot steering with emergency steering capabilities. Passive Features Operator Protection: Roll-Over Protective Structure (ROPS) and Falling-Object Protective Structure (FOPS) certified cab. Visibility: Large cab windows, optional rearview camera systems. 💡 Technology Features Driver Assistance Diagnostic System: On-board diagnostic (OBD) system with engine and vehicle monitoring capabilities, often integrated with Komatsu's proprietary diagnostic software....
Includes symptom-based troubleshooting, diagnostic trouble codes (DTCs), and systematic repair procedures for identified faults.
Component Removal Installation:
Step-by-step guides for removing and reinstalling all major vehicle components, including specifications for torque and adjustments.
Specifications:
Provides detailed technical specifications, capacities, tolerances, and performance data for all systems and components.
Page Count
Estimated Page Count:
Comprehensive (Specific page count not provided, but described as 'full professional quality in depth')
Manual Type
Manual Type:
Workshop Manual (WSM) / Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed coverage of engine overhaul, transmission repair, drivetrain components (driveshafts, differentials), and final drives.
Hydraulic System:
Comprehensive diagnostics and repair procedures for hoist system, steering system, braking system hydraulics, and auxiliary hydraulic circuits.
Electrical System:
Extensive coverage including detailed wiring diagrams, troubleshooting for electrical faults, starter/alternator service, battery system diagnostics, and electronic control unit (ECU) related diagnostics.
Operator Compartment:
Includes controls, instrumentation, HVAC system, and operator comfort features.
Chassis Frame:
Inspection and repair of the heavy-duty frame, suspension mounting points, and structural integrity.
Bodywork:
Repair and maintenance of the dump body, tailgate, fenders, and other body panels.
Step-by-step repair instructions for major and minor components, including component removal, disassembly, inspection, assembly, and installation.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, including diagnostic flowcharts and symptom-based problem solving.
Component Testing:
Procedures for testing sensors, actuators, solenoids, and other electrical and hydraulic components.
Technical Depth
Depth:
In-depth technical information suitable for professional technicians and experienced mechanics, covering complete rebuilds and advanced diagnostics.
Diagnostics:
Detailed fault code diagnostics, sensor testing, and electrical troubleshooting procedures.
Component Rebuilds:
Instructions for complete overhaul and rebuilding of major components like engines, transmissions (electric drive components), hydraulic pumps, cylinders, and final drives.
Illustrations:
Includes photographs, diagrams, and detailed illustrations to aid in understanding repair procedures.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical issues.
Large cab windows, optional rearview camera systems.
💡 Technology Features
Driver Assistance
Diagnostic System:
On-board diagnostic (OBD) system with engine and vehicle monitoring capabilities, often integrated with Komatsu's proprietary diagnostic software.
Operator Interface
Instrumentation:
Digital display with real-time machine status, fault codes, and operating parameters.
Control Systems:
Advanced electronic control for powertrain, braking, and hoist systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific interval, typically based on operating hours or fuel burn rate for heavy-duty applications (e.g., 250-500 hours).
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, depending on operating conditions and fluid analysis.
Fluid Specifications
Engine Oil:
API CJ-4 or equivalent heavy-duty diesel engine oil, viscosity grade typically SAE 15W-40 or SAE 10W-30 depending on ambient temperature.
Hydraulic Fluid:
Komatsu Genuine Hydraulic Fluid (KFH) or equivalent ISO VG 46 anti-wear hydraulic oil.
Coolant:
Heavy-duty engine coolant with appropriate additive package (SCA treated) for diesel engines, typically a 50/50 mix of ethylene glycol and de-ionized water.
Transmission Fluid:
Specific electric drive fluid requirements, consult manual for exact specifications and potential manufacturers.
Brake Fluid:
DOT 3 or DOT 4 heavy-duty brake fluid for hydraulic brake systems (if applicable to specific brake circuits).
Known Issues
Common Wear Items:
Brake discs and pads, hydraulic hoses and seals, engine injectors, turbocharger wear, electrical connector corrosion in harsh environments.
Diagnostic Challenges:
Complex electrical and hydraulic systems require specialized diagnostic tools and knowledge, which this manual addresses.
Engine Performance Issues:
Potential for injector fouling, turbocharger lag, or EGR system issues depending on operating conditions and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a Japanese multinational corporation that manufactures construction, mining, and industrial equipment.
Model Evolution
Series:
The 930E series represents Komatsu's line of ultra-class rigid dump trucks, designed for high-volume mining operations.
Production
Era:
The 930E-3 is a later iteration in the 930E lineage, indicating advancements in technology and design over earlier models.
Al seleccionar una opción, se actualiza toda la página.