Komatsu 930E 4 SN A30693-A30749 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Komatsu
Model:
930E-4
Serial Number Range:
A30693-A30749
👋 Introduction
Market Position
Segment:
Large Electric Drive Mining Truck
Competitive Analysis
Competitors:
Caterpillar 797, BelAZ 75710, Liebherr T 284
Key Features
Operational Advantage:
Designed for high-volume, continuous operation in demanding mining environments
Technology Integration:
Features advanced electric drive system for improved efficiency and performance
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop service and repair for Komatsu 930E-4 mining truck
Page Count
Total Pages:
967
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, axles, braking system, hydraulic systems, electrical systems
Chassis And Body:
Frame, suspension, steering system, body components, cab, operator's station
Procedures Included
Maintenance:
Scheduled maintenance, inspections, lubrication, fluid changes, filter replacements
Repair:
Component removal, disassembly, inspection, repair, reassembly, installation, and adjustment procedures
Troubleshooting:
Diagnostic procedures, fault finding, symptom analysis, and corrective actions for various systems
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complex overhauls and component rebuilding
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Readability:
High resolution for clear text and diagrams
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Cummins QSKTA60-CE
Engine Type:
V16, 4-stroke, turbocharged, aftercooled diesel engine
Performance
Net Horsepower:
2700 hp (2014 kW) @ 1800 rpm
Peak Torque:
10,640 lb-ft (14,425 Nm) @ 1600 rpm
Fuel System
Injection Type:
Common Rail Fuel System
Fuel Type:
Diesel Fuel
Cooling System
Cooling Method:
Water cooled, forced circulation with thermostat control
Emission Controls
Certification:
Tier 2/Stage II compliant (depending on configuration and region)
🔧 Transmission
Drive System
Type:
Electric Drive System (AC traction motors)
Components:
GE GT26 AC traction motors, GE AC generator, GE AC drive control system
Features
Power Delivery:
Direct drive to rear wheels via differential and drive shafts
Retarding:
Dynamic braking (regenerative) through electric drive system
📐 Dimensions
Exterior
Length:
49 ft 10 in (15.19 m)
Width:
31 ft 2 in (9.50 m)
Height:
20 ft 11 in (6.38 m) (to top of ROPS)
Cargo
Payload Capacity:
326 US tons (296 metric tons)
Struck Volume:
202 yd³ (154.4 m³)
Heaped Volume:
294 yd³ (225 m³)
Weights
Operating Weight:
414,000 lb (187,800 kg) (approximate)
Gross Vehicle Weight Rating Gvwr:
900,000 lb (408,233 kg) (approximate)
Tires
Tire Size:
53/80R63
Wheel Configuration:
12.00R53"
🛡️ Safety Features
Ratings
Certification:
Designed to meet relevant mining safety standards and regulations
Active Features
Braking System:
Full hydraulic, multiple disc wet brakes on rear wheels, dynamic braking
Steering System:
Hydrostatic power steering with dual cylinders
Passive Features
Cab Protection:
Roll-Over Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) compliant cab
Visibility:
Large glass areas, optional camera systems for enhanced visibility
💡 Technology Features
Infotainment
System Type:
Not applicable in the traditional sense; focus is on operational data and diagnostics
Driver Assistance
Features:
Advanced electronic control systems for engine, transmission, braking, and steering
Connectivity
Telematics:
Provisions for Komatsu's onboard monitoring and diagnostic systems (e.g., KOMTRAX) for remote tracking and performance analysis
Diagnostics
System:
Integrated diagnostic tools and fault codes for troubleshooting the electric drive system and engine
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific interval based on operating hours and conditions (typically 250-500 hours)
Hydraulic Fluid Change:
Refer to manual for specific interval based on operating hours and conditions
Fluid Specifications
Engine Oil Type:
API CJ-4 or equivalent, SAE 15W-40 (refer to manual for specific grade and capacity)
Hydraulic Fluid Type:
Komatsu Genuine Hydraulic Oil or equivalent (ISO VG 46) (refer to manual for specific type and capacity)
Coolant Type:
Komatsu Super Coolant or equivalent (50% Ethylene Glycol / 50% Water mixture) (refer to manual for capacity)
Known Issues
Common Wear Items:
Brake discs, wheel bearings, hydraulic hoses, engine belts, filters
Electric Drive Components:
Periodic inspection and maintenance of traction motors, generators, and drive controllers are critical
Preventative Maintenance
Importance:
Crucial for maximizing uptime and minimizing costly breakdowns in demanding mining operations
📚 Vehicle History
Brand Heritage
Company Founding:
1921
Specialization:
Construction and mining equipment manufacturer
Model Evolution
Introduction Year:
Original 930E introduced in the early 1990s
930E-4 Enhancements:
Updates include improved engine, enhanced electrical systems, and operator comfort features
Production
Manufacturing Location:
Primary production in Osaka, Japan
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Consistently recognized for reliability and productivity in the large mining truck segment
Ratings
Performance Benchmarks:
Sets industry benchmarks for payload capacity, fuel efficiency (per ton-mile), and operational availability