🏷️ Basic Information Identification Make: Komatsu Model: 960E-1 Dump Truck Product Name: Komatsu 960E-1 Dump Truck Field Assembly Manual Codes Serial Numbers Covered: A30003 - A30024 👋 Introduction Market Position Category: Heavy Equipment - Mining and Construction Key Features Purpose: To facilitate the safe and effective field assembly of the Komatsu 960E-1 Dump Truck Target Audience: Field technicians, assembly crews, and service personnel responsible for the initial build of the Komatsu 960E-1. Competitive Analysis Market Segment: Dominant player in the ultra-class mining truck market, competing with manufacturers like Caterpillar (e.g., 797 series) and Liebherr. 📋 Manual Details Coverage Areas Scope: Field Assembly Geographic Applicability: Global (indicated by multi-OS compatibility), but assembly procedures are universal for the specified serial range. Page Count Total Pages: 338 Manual Type Type: Field Assembly Manual Language Language: English Format File Format: PDF Delivery: Instant Download Requirements Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Primary Systems: Chassis Assembly, Dump Body Assembly, Final Assembly, Major Component Installation Truck Components: Detailed 'TRUCK COMPONENT AND SPECIFICATIONS' provide identification and technical data for all major parts. Appendices: Includes an 'APPENDIX' for supplementary information, charts, or diagrams relevant to assembly. Electrical System: Assembly of the electrical systems for the drive, controls, and auxiliary functions is implied within the 'Final Assembly' and 'Final Check-out' sections. Hydraulic System: Components and integration of the hydraulic system for steering and hoist would be covered during assembly. Frame And Suspension: Chassis assembly covers the structural frame and suspension components. Procedures Included Assembly Procedures: Step-by-step assembly of the Komatsu 960E-1 Dump Truck Parts Installation: Detailed guidance on installing various truck components Adjustment Procedures: Post-assembly adjustments for optimal performance Maintenance Procedures: Maintenance protocols to be followed after assembly completion Preparation: Includes 'RECEIVING AND ASSEMBLY PREPARATION' to ensure a smooth and organized build process. Final Checks: Comprehensive 'FINAL CHECK-OUT' procedures ensure the assembled truck meets all operational and safety standards. Torque Specifications: Critical bolt torques for structural components and major assemblies are expected to be included. Technical Depth Depth: Comprehensive field assembly, including preparation, component integration, and final checks Welding: Covers 'FIELD WELDING FOR ASSEMBLY OR REPAIR', indicating procedures for structural integrity during assembly and potential on-site repairs. Weld Quality: Field welding instructions would likely adhere to specific AWS (American Welding Society) or equivalent standards for critical structural components. Diagnostics: While primarily assembly focused, 'Final Check-out' may include basic diagnostic steps for ensuring correct assembly. 📊 Manual Specifications File Format Compatibility: Adobe PDF Reader required; Compatible with Windows, Mac, Linux, iOS, Android Print Quality Quality: 100% Complete and Intact, No Missing/Corrupt Pages/Sections Content Completeness: Stated as '100% COMPLETE', covering all aspects of field assembly. Features Searchability: Bookmarked and Searchable Usability: Can be saved to hard drive, burned to CD-ROM, viewed on any computer, zoomed, and printed ⚙️ Engine Specifications Primary Engine Engine Type: Dual Cummins QSKTA60-CE Engine Displacement: 2 x 60.0 L (3661 cu in) per engine Performance Horsepower: 2 x 1850 hp (1379 kW) @ 1800 rpm (Total 3700 hp) Torque: 2 x 6701 lb-ft (9085 Nm) @ 1400 rpm Rated Speed: 1800 rpm Fuel System Fuel Type: Diesel Induction: Turbocharged and Aftercooled 🔧 Transmission Standard Transmission Type: Electric Drive System (AC Traction Motors) Features Drive System Manufacturer: General Electric (GE) Traction Motor Model: GE GEB15 📐 Dimensions Exterior Length: Approx. 28.4 m (93 ft 2 in) Width: Approx. 9.7 m (31 ft 10 in) Height: Approx. 6.2 m (20 ft 4 in) Wheelbase: Approx. 9.5 m (31 ft 2 in) Ground Clearance: Approx. 1.4 m (4 ft 7 in) Width Rear: Approx. 8.2 m (26 ft 11 in) Width Front: Approx. 7.2 m (23 ft 7 in) Cargo Payload Capacity: 360 metric tons (397 short tons) Body Volume Heaped: Approx. 161 m³ (210 yd³) Body Volume Struck: Approx. 109 m³ (143 yd³) Weights Operating Weight: Approx. 400-450 metric tons (441-496 short tons) Major Component Weights: Detailed in the manual's 'MAJOR COMPONENT WEIGHTS' section Gross Vehicle Weight: Sum of operating weight and payload, exceeding 700 metric tons. 🛡️ Safety Features Active Features Braking System: Dynamic braking integrated with electric drive system, Parking brake Retardation: High-capacity dynamic braking system with integral retarding control. Passive Features Operator Station: ROPS (Roll-Over Protective Structure) certified cab Operator Visibility: Cab designed for optimal operator visibility. Guidelines Safety Rules: Explicitly covered in the 'SAFETY RULES, TOOLS & EQUIPMENT' section 💡 Technology Features Driver Assistance Systems: Electric drive system offers advanced traction control and regenerative braking capabilities. Infotainment Operator Interface: Advanced electronic controls and monitoring systems for the drivetrain and vehicle operations. 🔧 Maintenance Service Intervals Interval Type: Post-assembly maintenance schedules are detailed within the manual. Fluid Specifications Fluid Details: While not explicitly listed here, the manual would contain specifications for all necessary fluids (engine oil, hydraulic fluid, coolant, etc.) for assembly and initial operation. Hydraulic System Capacity: Specification for hydraulic fluid type...