🏷️ Basic Information Identification Make: Komatsu Model: 960E-1K Dump Truck Serial Number Range: A50003 - A50010 Codes Product Name: Komatsu 960E-1K Dump Truck Service Repair Manual 👋 Introduction Market Position Market Segment: Heavy-duty mining and construction equipment Target User: Mine maintenance departments, heavy equipment technicians, owner-operators of Komatsu 960E-1K trucks. Competitive Analysis Key Competitors: Caterpillar 797 Series, Liebherr T 284 Key Features Value Proposition: Enables owner-operators to perform repairs themselves, saving significant maintenance costs. Content Quality: Detailed specifications, diagrams, actual photo illustrations, and schemes for comprehensive understanding. 📋 Manual Details Coverage Areas Main Focus: Maintenance, assembly, disassembly, and servicing Page Count Total Pages: 1752 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Primary Systems: Engine, Powertrain, Hydraulics, Electrical, Braking, Steering, Suspension, Body, Chassis, Operator's Station, Control Systems, Cooling System, Fuel System, Lubrication System Electrical System: Includes wiring diagrams, component testing, troubleshooting of electrical faults, starter system, charging system, lighting, and control modules. Hydraulic System: Covers hydraulic pumps, motors, cylinders, valves, filtration, troubleshooting of hydraulic issues, pressure testing, and system flushing. Braking System: Detailed information on brake components, adjustments, troubleshooting, fluid replacement, and parking brake systems. Procedures Included Repair Procedures: Step-by-step repair operations, diagnostic procedures, servicing, technical maintenance, troubleshooting Diagnostics: Systematic diagnostic flowcharts and procedures for identifying and resolving common and complex issues. Assembly Disassembly: Complete instructions for the removal and installation of major components and sub-assemblies. Technical Depth Depth: Comprehensive, including deep information for repair without expert intervention Specifications: Includes torque specifications for fasteners, clearances, and performance parameters for various components. Technical Areas Covered Areas: Specifications, structure, functions, maintenance standards, standard value tables, testing and adjusting, troubleshooting, disassembly and assembly, diagrams and drawings, real photo illustrations, schemes 📊 Manual Specifications File Format PDF Quality: High quality, 100% complete and intact, no missing/corrupt pages/sections Searchability: Searchable text Bookmarking: Bookmarked Viewing Requirements: Adobe PDF Reader or compatible software. Print Quality Printable: Printable Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Delivery Method Delivery: Instant Download ⚙️ Engine Specifications Primary Engine Engine Model: Likely Cummins QSK60 or similar large-bore diesel engine (specific model not provided in product info, but typical for this class) Performance Estimated Horsepower: 2000-2400 HP (Typical for this class of truck) Estimated Torque: 7,000-8,000 lb-ft (Typical for this class of truck) Fuel System Fuel Type: Diesel Cooling System Cooling Type: Liquid-cooled, with large-capacity radiator and fan system Lubrication System Lubrication Type: Pressurized forced lubrication, likely with dual oil filters Emission Control Emission Standards: Refer to manual for specific Tier standards applicable to production date and region. 🔧 Transmission Standard Transmission Type: Likely an off-highway heavy-duty automatic transmission (e.g., Allison or ZF) Optional Optional Transmissions: N/A (Typically single, robust transmission for this class) Features Transmission Features: Advanced electronic control, torque converter, multiple forward and reverse gears for optimal load handling. Maintenance Transmission Fluid Type: Refer to manual for specific fluid type (e.g., Allison TES 295) 📐 Dimensions Exterior Overall Length: Approximately 9.8-10.5 meters (32-34 ft) Overall Width: Approximately 6.0-6.5 meters (20-21 ft) Overall Height: Approximately 5.0-5.5 meters (16-18 ft) Wheelbase: Refer to manual for exact wheelbase measurement. Ground Clearance: Refer to manual for exact ground clearance measurement. Weights Operating Weight: Approximately 350,000 - 400,000 kg (770,000 - 880,000 lbs) Gross Vehicle Weight Payload Capacity: Approximately 130 - 150 metric tons (285,000 - 330,000 lbs) Cargo Body Volume Heaped: Approximately 90-100 cubic meters (118-131 cubic yards) 🛡️ Safety Features Ratings Safety Standards: Designed to meet stringent mining safety regulations. Refer to manual for specific ROPS/FOPS certifications. Active Features Braking System: Full hydraulic, multi-disc wet brakes, integrated with retarder and parking brake system. Visibility Enhancements: Large operator cabin, extensive lighting, potential for rearview cameras (refer to manual for installed options). Passive Features Operator Cabin Protection: Reinforced cabin with Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) considerations. 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on operational functionality, not consumer infotainment). Driver Assistance Driver Assistance Features: May include advanced diagnostic systems, machine monitoring, and control system feedback. Specific features dependent on factory configuration. Connectivity Telematics: Likely integrated with Komatsu's fleet management or telematics systems (e.g., Komtrax) for remote monitoring and diagnostics (details not in product description, but industry standard). 🔧 Maintenance Service Intervals Engine Oil Change Interval: Refer to manual for specific hours or mileage (typically 250-500 hours for heavy-duty applications). Hydraulic Fluid Change Interval: Refer to manual for specific hours or mileage (typically 1000-2000 hours). Fluid Specifications Engine Oil Specification: Refer to manual for specific API or ACEA specification and viscosity grade (e.g., SAE 15W-40, API CK-4). Coolant Type: Refer to manual for specific coolant type and mixture ratio (e.g., heavy-duty ELC - Extended Life Coolant). Transmission Fluid Specification: Refer to manual...