🏷️ Basic Information Identification Make: Komatsu Model: FG/FD Series Forklift Truck Model Variants: FG10, FG15, FG18, FG20, FG25, FG30, FG35, FD10, FD15, FD18, FD20, FD25, FD30, FD35 Product Type: Complete Workshop Service Repair Manual 👋 Introduction Market Market Position: Komatsu FG/FD series forklifts are workhorses in material handling, known for their durability and performance in industrial and warehouse environments. This manual supports owners and technicians in maintaining these reliable machines. Value Proposition Key Features: Empowers users to perform their own repairs, leading to significant cost savings. Provides clear, illustrated instructions for efficient servicing and troubleshooting. 📋 Manual Details Coverage Coverage Areas: All service and repair procedures, all models/engines/trim/transmission types Format Manual Type: Workshop Service Repair Manual Language: English (Assumed) Format: PDF Download Page Count Page Count: Not Specified (Implied comprehensive) Delivery Delivery Method: Instant email delivery upon payment confirmation. Licensing Usage Rights: Purchased manual is for perpetual use by the buyer, allowing printing and device downloads. 📖 Manual Coverage Systems Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, hydraulic system, transmission (hydrostatic/torque converter), drivetrain, steering system, braking system, electrical system, chassis, bodywork, operator controls, mast system, lifting mechanisms, safety systems. Procedures Procedures Included: Routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal and installation, assembly and disassembly, adjustments, specifications, repair techniques, wiring diagrams, schematic diagrams, overhaul procedures, replacement part identification. Depth Technical Depth: Comprehensive A-Z coverage, detailed step-by-step instructions with accompanying pictures, suitable for both novice and experienced technicians. Electrical Electrical System Coverage: Comprehensive wiring diagrams, component identification, troubleshooting of lighting, starting, charging, and accessory circuits. Hydraulics Hydraulic System Coverage: Detailed diagrams of hydraulic circuits, pump, valve bank, cylinder repair, troubleshooting of pressure and flow issues. Drivetrain Drivetrain Coverage: Service and repair of drive axle, differential, wheel bearings, and associated components. Chassis Body Chassis Body Coverage: Frame inspection, steering linkage, suspension components, counterweight removal/installation, body panel repair and maintenance. Mast Attachments Mast Attachments Coverage: Maintenance and repair of mast channels, rollers, lift chains, side shift mechanisms, fork assembly, and safety latches. 📊 Manual Specifications File File Format: PDF Print Quality: High Quality, printable by chapter or full document Searchable Text: Implied by PDF format, allowing for text searches Compatibility: All PC & MAC Computers, tablets, mobile phones. Requires Adobe Reader. Quality Print Feature: Printable by section or entire document, allowing users to create physical copies for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Likely LPG, Diesel, and Gasoline variants based on typical Komatsu offerings) Performance Displacement: Not Specified (Varies by specific model and engine option) Horsepower: Not Specified (Varies by specific model and engine option) Torque: Not Specified (Varies by specific model and engine option) Fuel System Fuel Type: LPG, Diesel, Gasoline (depending on specific model designation) Fuel System Components: Carburetor (LPG/Gasoline), Fuel Injection (Diesel), Fuel Pump, Fuel Filter, Fuel Lines. Cooling System Cooling System Components: Radiator, fan, water pump, thermostat, hoses, coolant reservoir. Manual details flushing, leak testing, and component replacement. Lubrication System Lubrication System Components: Oil pump, oil filter, oil pan, oil passages. Manual covers oil pressure testing and component servicing. 🔧 Transmission Type Transmission Type: Automatic Transmission (Likely Torque Converter type for many models, potentially hydrostatic for specific variants) Features Transmission Controls: Shift lever, potentially forward/reverse selector. Maintenance Transmission Fluid Type: Not Specified (Requires consulting specific model sections within the manual) Transmission Fluid Capacity: Not Specified (Requires consulting specific model sections within the manual) 📐 Dimensions General Lift Capacity Range: Nominal capacities ranging from approximately 1,000 kg (FG/FD10) to 3,500 kg (FG/FD35), depending on specific model and configuration. Exact specifications require manual consultation. Mast Height: Variable depending on mast type (e.g., 2-stage, 3-stage) and free lift. Specifics detailed in manual. Overhead Guard Height: Standard dimension for operator protection, detailed in manual. Weights Operating Weight: Varies significantly by model and configuration. Detailed specifications in manual. 🛡️ Safety Features General Operator Protection: Features overhead guard, seat belt (if equipped), and robust chassis design for operator safety. Manual details specific safety features and operational guidelines. Active Features Braking System: Hydraulic power-assisted brakes (e.g., drum or disc) for reliable stopping power. Manual covers brake system diagnostics and repair. Passive Features Load Capacity Warnings: Forklifts are equipped with load charts and capacity indicators. Manual details proper loading procedures and safety limits. 💡 Technology Features General Control Systems: Mechanical and hydraulic controls for lift, tilt, steering, and drive. Manual covers adjustment and repair of these systems. Features Operator Interface: Dashboard indicators for fuel level, engine temperature, oil pressure, battery charge, and transmission status. Manual explains the function of each indicator. Diagnostics Diagnostic Tools: While primarily mechanical, some models may have basic electronic diagnostic ports. The manual will guide on any available diagnostic information or procedures. 🔧 Maintenance Intervals Daily Checks: Visual inspection of tires, forks, mast, hydraulic fluid, engine oil, coolant, brake...